Toyota Orderpicker Model 7BPUE 15 Service Manual
Section 7. Component Procedures
Electrical Components Battery Procedures
6.
Remove battery with replacement device.
Inspect Battery Rollers
Figure 7
-
40.
Installed Battery with Spacer
Battery Installation
1. Load a fully charged and tested battery on
replacement device.
2.
Position replacement device with lift truck
battery compartment according to
replacement device manufacturer's
recommendation.
3. Install battery in compartment. Make sure
battery moves no more than 1
/2
inch (13
Make sure the battery rollers turn freely. Clean
off any electrolyte with a solution of
1
lb. (.45
kg) of baking soda added to 0.5 gal. (1.9 liters)
of hot water. See Figure 7
-
4 1.
Replace Battery Rollers
Lift the damaged roller from its slot and replace
with a new one. See Figure 7
-
4
1.
Battery Exterior Cleaning
1. Read, understand, and follow procedures,
recommendations and specifications in the
battery and battery charger
manufacturer's manuals.
mm) in compartment. Adjust spacer if
necessary. See Figure 7
-
40.
4. Install battery gate. See Figure 7
-
40.
2.
Wear personal protective equipment. See
"
Battery Safety
"
on page
2
-
6.
5.
Move lifting device from area.
3. Turn the key switch OFF and disconnect
6.
Connect battery connector, turn key
the battery connector. Remove the battery
switch
ON
and test truck operation.
from the lift truck.
Inspect the battery cables to make sure
they are not frayed or loose. Inspect the
battery connector to ensure there is no
foreign material inside the connector.
Figure 7
-
4
1.
Battery Rollers
00700
-
CL222
-
05,
1
5 March 2005
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