Toyota 7BPUE15 User Manual

Section 7. Component Procedures
Toyota Orderpicker Model
7BPUE 15 Service Manual
Three
- Stage Carriage Mast Section
Three - Stage Carriage
Do not dace hands between the masts
before blockin
g
the carriage.
Use extreme care whenever the truck
is
6. Feed cable through carriage to tractor.
jacked up. Never block the truck
7. Use 90" snap ring pliers to remove snap
between the mast and the floor. Keep
ring holding chain rocker assembly to
hands and feet clear from vehicle while
center cylinder. See Figure 7- 1 1 1.
jacking the truck. After the truck is
jacked, place solid blocks beneath it to
support it. DO NOT rely on the jack
alone to support the truck. See
" Jacking
Safety
" on page 2 - 1 1.
Removal
1. Turn key switch OFF and disconnect
battery.
2. Remove operator console cover.
3. Remove electrical over
- the - mast cable
from bottom pulley on carriage. See
Figure
7 - 110.
4. Disconnect cable tension spring from
Figure 7 - 1 1 1. Center C
y
linder, Top View
carriage. See Figure 7 - 1 10.
Figure 7 - 1 10. Electrical Over - the - Mast Cable
5. Disconnect JPC8 and JPC9 from carriage
manager and cut cable tie from tractor
side.
Attach a suitable hoist to carriage and lift
approximately 1 ft. (30.5 cm).
Remove rocker assembly, its associated
hardware and chain from center cylinder.
Place chain on operator platform.
Remove end cap from center cylinder.
Remove carriage stops (2) from inner mast
and pound in locator pins until carriage
can clear the mast. See Figure 7
- 112 and
Figure 7
- 1 13.
00700 - CL222 - 05, 1 5 March 2005

Toyota 7BPUE15 Specifications

General

Brand	Toyota
Model	7BPUE15
Category	Lifting Systems
Language	English