Yamaha FZ-16 2015 User Manual

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MOTOR
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ENGINE REMOVAL 5-1
ENGINE MOUNTING 5-4
CHANGES Arm Mount 5-4
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HEAD 5-5
REMOVING THE HEAD 5-7
HEAD INSPECTION 5-7
GEAR INSPECTION AND DISTRIBUTION
GUIDE TO THE TIMING CHAIN 5-8
INSPECTION OF TENSION DISTRIBUTION CHAIN 5-8
INSPECTION SYSTEM DECOMPRESSION 5-9
CYLINDER ASSEMBLY 5-9
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CAMSHAFT 5-12
REMOVING THE ROCKER ARMS AND CAMSHAFT 5-13
CAMSHAFT INSPECTION 5-13
INSPECTION AND ROCKER ROCKER SHAFT 5-13
ROCKER ASSEMBLY AND THE CAMSHAFT 5-14
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VALVES AND VALVE SPRINGS 5-15
REMOVING THE VALVES 5-16
CHECKING THE VALVES AND VALVE IAS GU 5-16
CHECKING THE VALVE SEATS 5-17
CHECKING THE VALVE SPRINGS 5-18
VALVE ASSEMBLY 5-19
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CYLINDER AND PISTON 5-21
Piston Removal 5-22
INSPECTION PISTON CYLINDER & D 5-22
CHECKING THE PISTON RINGS 5-23
Piston pin INSPECTION 5-24
ASSEMBLY PISTON AND CYLINDER 5-24
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STARTING AND MAGNETO GEAR 5-26
MAGNETO REMOVAL 5-28
ARR GEAR REMOVAL ANQUE 5-28
STARTING GEAR INSPECTION 5-28
STARTING GEAR ASSEMBLY 5-29
MAGNETO ASSEMBLY 5-29
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ELECTRIC START 5-31
ELECTRIC STARTER REMOVAL 5-33
VERIFICATION OF ELECTRIC START 5-33
STARTER ASSEMBLY 5-34

Yamaha FZ-16 2015 Specifications

General

Engine Type	Air-cooled, 4-stroke, SOHC, 2-valve
Displacement	153 cc
Bore x Stroke	58.0 mm x 57.9 mm
Compression Ratio	9.5:1
Maximum Power	14 PS @ 7500 rpm
Fuel System	Carburetor
Transmission Type	5-speed constant mesh
Front Suspension	Telescopic fork
Rear Suspension	Monocross
Front Brake	Disc
Rear Brake	Drum
Front Tire	100/80-17
Rear Tire	140/60-R17
Fuel Tank Capacity	12 liters
Kerb Weight	137 kg
Overall Length	1, 975 mm
Overall Width	770 mm
Overall Height	1, 045 mm
Seat Height	790 mm
Wheelbase	1, 335 mm
Ground Clearance	160 mm
Starting System	Electric start
Lubrication System	Wet sump
Clutch Type	Wet, multiple-disc
Frame Type	Diamond
Maximum Torque	14 Nm @ 6000 rpm
Ignition System	CDI