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Honda NHX110 User Manual
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FINAL REDUCTION
12-5
TROUBLES
HOOTING
Engine doe
s start but
scooter won
’
t move
•
Damaged final redu
ction
•
Seized final reducti
on
Abnormal noise
•
Worn, seized or chipped gears
•
Worn or damaged fina
l reduction b
earing
Oil leak
•
Oil level too hi
gh
•
Worn or damaged oil
seal
•
Cracked crankcas
e and/or fina
l reduction cas
e
277
279
Table of Contents
How to Use this Manual
4
Table of Contents
4
Honda Motor Co., Ltd
4
General Information
6
Service Rules
7
Model Identification
8
General Specifications
10
Lubrication System
10
Specifications
10
Fuel System (Pgm-Fi)
11
Specifications
11
Cooling System Specifications
11
Cylinder/Piston Specifications
12
Specifications
13
Clutch Specifications
13
Crankcase/Crankshaft
13
Final Reduction Specifications
13
Front Wheel/Suspension/Steering Specifications
14
Specifications
14
Brake System Specifications
14
Battery/Charging System
15
Specifications
15
Ignition System Specifications
15
Electric Starter
15
Lights/Meters/Switches
15
Engine & Frame Torque Values
16
Standard Torque Values
16
Lubrication & Seal Points
20
Cable & Harness Routing
22
Emission Control Systems
35
Technical Features
38
3. Frame/Body Panels/Exhaust System
66
Body Panel Locations
67
Body Panel Removal Chart
67
Service Information
68
Troubleshooting
68
Front Center Cover
69
Front Fender
69
Side Body Cover
69
Floor Panel Side Cover
70
Front Cover
71
Front Handlebar Cover
71
Rear View Mirror
71
Rear Handlebar Cover
72
Under Cover
72
Grab Rail/Carrier
73
Luggage Box
73
Seat
73
Body Cover
74
Front Body Cover
74
Floor Panel
76
Front Inner Cover
77
Rear Fender
77
Exhaust Pipe/Muffler
78
Radiator Cover
78
Centerstand
79
4. Maintenance
80
Service Information
81
Maintenance Schedule
83
Fuel Line
84
Throttle Operation
84
Air Cleaner
85
Crankcase Breather
86
Spark Plug
87
Valve Clearance
88
Engine Oil
89
Engine Oil Strainer Screen
91
Engine Idle Speed
92
Maintenance
92
Radiator Coolant
92
System
92
Cooling System
93
Drive Belt
93
Final Drive Oil
94
Brake Fluid
95
Brake Shoes/Pads Wear
95
Brake System
96
Brake Light Switch
99
Brake Lock Operation
99
Headlight Aim
99
Clutch Shoes Wear
100
Suspension
100
Nuts, Bolts, Fasteners
101
Wheels/Tires
101
Steering Head Bearings
103
5. Lubrication System
104
Lubrication System
104
Lubrication System Diagram
105
Service Information
106
Troubleshooting
106
Oil Pump
107
6. Fuel System (Programmed Fuel Injection)
110
FUEL SYSTEM (Programmed Fuel Injection)
110
Component Location
111
Service Information
112
System Location
114
System Diagram
115
Ecm Terminal Arrangement
116
Connector Location
120
Symptom Troubleshooting
126
Mil Code Index
127
Ecm Power/Ground Circuit
128
Inspection
128
Circuit Inspection
130
Sensor Unit Power/Ground
130
Mil Troubleshooting
131
Mil Circuit Inspection
140
Fuel Line Inspection
141
Fuel Pump
145
Fuel Tank
148
Air Cleaner Housing
149
Throttle Body
150
ECM (Engine Control Module)
157
Injector
157
Bank Angle Sensor
159
Ect Sensor
161
O 2 Sensor
163
IACV (Idle Air Control Valve)
165
Intake Pipe
165
Pcv System
167
Engine Stop Relay
170
Fuel Pump Relay
172
7. Cooling System
176
Cooling System
176
Component Location
177
System Flow Pattern
178
Service Information
179
Troubleshooting
181
System Testing
182
Coolant Replacement
183
Radiator
185
Cooling Fan
186
Radiator Reserve Tank
187
Thermostat
188
Water Pump
190
Engine Removal/Installation
202
9. Cylinder Head/Valves
212
Cylinder Head/Valves
212
Component Location
213
Service Information
214
Troubleshooting
216
Cylinder Compression Test
217
Cylinder Head Cover
217
Camshaft/Cylinder Head
218
Cam Chain Guide
235
Cam Chain Tensioner Slider
236
Cam Chain Tensioner Lifter
237
10. Cylinder/Piston
240
11. Drive Pulley/Driven Pulley/Clutch
252
Component Location
253
Troubleshooting
255
Drive Pulley
259
Left Crankcase Cover
260
Clutch/Driven Pulley
264
Driven Pulley/Clutch
270
12. Final Reduction
274
Component Location
275
Service Information
276
Troubleshooting
278
Final Reduction Case
280
Final Reduction Inspection
280
Final Reduction Bearing
282
Replacement
282
Assembly
285
13. Alternator
290
14. Crankcase/Crankshaft
296
15. Front Wheel/Suspension/Steering
308
Component Location
309
Fork
310
Service Information
310
Front Wheel
313
Handlebar
327
Steering Stem
330
Front Wheel
336
16. Rear Wheel/Suspension
338
17. Brake System
344
Component Location
345
Service Information
346
Troubleshooting
347
Brake Fluid Replacement
348
Brake Pad/Disc
351
Front Brake Master
354
Cylinder
357
Brake Equalizer
359
Front Brake Caliper
363
Rear Drum Brake
367
18. Battery/Charging System
372
Battery
373
System Diagram
373
System Location
373
Charging System Inspection
377
Alternator
378
Regulator/Rectifier
379
19. Ignition System
380
System Location
381
Ignition System Inspection
384
Ignition Coil
386
20. Electric Starter
388
Service Information
390
Troubleshooting
391
21. Lights/Meters/Switches
402
System Location
403
Service Information
404
Headlight
405
Front Turn Signal Light
406
License Light
407
Rear Combination Light
407
Speedometer
408
Coolant Temperature Meter
410
Ect Sensor
410
Sensor
411
Ignition Switch
412
Handlebar Switches
413
Brake Light Switch
414
Horn
415
Main Relay
416
Turn Signal Relay
416
22. Wiring Diagram
420
23. Troubleshooting
422
24. Index
430
4
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Honda NHX110 Specifications
General
Brand
Honda
Model
NHX110
Category
Scooter
Language
English
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