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Siemens SIMOCODE pro System Manual
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Data fo
rmats and d
ata reco
rds
SIMOCODE pr
o
GWA 4NEB 631 6050-22 DS
03
B-1
1
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7
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ata r
ecord 7
3 - Ev
ent memory
T
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a record
73 - Event m
emor
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.Bit
Entry
Designation
T
ype
Infor
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B
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5.0
Informa
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BU2
8.0
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Information
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500
502
Table of Contents
Table of Contents
3
Table of Contents
5
System Description
5
Short Instructions for Configuring a Reversing Starter
5
Motor Protection
6
Motor Control
6
Monitoring Functions
6
Outputs
7
Dimension Drawings
10
Example Circuits
11
Inputs
15
Analog Value Recording
15
3UF50 Compatibility Mode
15
Standard Functions
15
Logic Modules
15
Communication
15
Mounting, Wiring, Interfaces
15
Commissioning and Servicing
15
Alarms, Faults and System Events
15
Important Information
15
Important Information
16
System Description
19
Introduction
20
Information for Eex Areas
24
Simplifying Configuration with SIMOCODE Pro
27
Application Example
29
Check List for Selecting a Device Series
31
Overview of Functions
33
Protection Functions
33
Monitoring Functions
33
Control Functions
37
Communication
38
Standard Functions
38
Additional Signal Processing with Freely-Programmable Logic Modules
39
Operating, Service and Diagnostic Data
40
Overview of System Components
42
Description of System Components
47
Basic Units (BU)
47
Operator Panel (OP)
50
Operator Panel with Display (OPD) for SIMOCODE Pro V
52
Current Measuring Module (IM) for the SIMOCODE Pro C and SIMOCODE Pro V Device Series
111
Current/Voltage Measuring Modules (UM) for the SIMOCODE Pro V Device Series
112
Decoupling Module (DCM) for Current/Voltage Measuring Modules, SIMOCODE Pro V Device Series
114
Expansion Modules for the SIMOCODE Pro V Device Series
117
System Manual
119
Configuration Information for Using an Operator Panel with Display And/Or a Decoupling Module
124
Accessories
125
Software
127
Structural Configuration of SIMOCODE Pro
129
Function Blocks
129
Overview of Function Blocks (Alphabetical)
132
Short Instructions for Configuring a Reversing Starter
151
Introduction and Objective of the Example
152
Reversing Starter with Motor Feeder and Local Control Station
153
Parameterization
156
Extending the Reversing Starter with a Control Station Via PROFIBUS DP
160
Motor Protection
163
Introduction
164
Overload Protection
167
Unbalance Protection
175
Stalled Rotor Protection
176
Thermistor Protection
177
Motor Control
179
Control Stations
180
Description
180
Operating Modes and Mode Selectors
183
Releases and Enabled Control Command
185
Control Station Settings
187
Control Functions
188
Description
188
General Settings and Definitions
193
Overload Relay" Control Function
198
Direct Starter" Control Function
200
Reversing Starter" Control Function
202
Molded Case Circuit Breaker (MCCB)" Control Function
205
Safety Guidelines
208
Star-Delta Starter" Control Function
208
Star Delta Reversing Starter" Control Function
211
Dahlander" Control Function
215
Dahlander Reversing Starter" Control Function
218
Pole Changing Starter" Control Function
222
Pole-Changing Reversing Starter" Control Function
225
Solenoid Valve" Control Function
229
Positioner" Control Function
232
Soft Starter" Control Function
237
Soft Starter with Reversing Contactor" Control Function
240
Active Control Stations, Contactor Controls, Lamp Controls and Status Information for the Control Functions
243
Monitoring Functions
245
Earth-Fault Monitoring
246
Description
246
Internal Earth-Fault Monitoring
247
External Earth-Fault Monitoring (with Summation Current Transformer)
248
Current Limit Monitoring
249
Description
249
I> (Upper Limit)
250
I< (Lower Limit)
251
Voltage Monitoring
252
Cos Phi Monitoring
255
Active Power Monitoring
257
0/4-20 Ma Monitoring
259
Operation Monitoring
262
Description
262
Motor Stop Time Monitoring
263
Monitoring the Number of Starts
264
Temperature Monitoring (Analog)
266
Monitoring Interval for Mandatory Testing
268
Hysteresis for Monitoring Functions
269
Outputs
271
Introduction
272
Basic Unit Outputs
274
Operator Panel Leds
276
Digital Module Outputs
279
Analog Module Output
281
Cyclic Send
286
Acyclic Send
288
Inputs
289
Introduction
290
Basic Unit Inputs
292
Operator Panel Buttons
294
Digital Module Inputs
297
Temperature Module Inputs
300
Analog Module Inputs
302
Cyclic Receive
304
Acyclic Receive
305
Analog Value Recording
307
3UF50 Compatibility Mode
311
Standard Functions
317
Introduction
318
Test/Reset
320
Test Position Feedback (TPF)
324
External Fault
326
Operational Protection off (OPO)
328
Response for Positioner Control Function
328
Response to Other Control Functions
330
Power Failure Monitoring (UVO)
331
Emergency Start
333
Safety-Oriented Tripping
334
Watchdog (Bus Monitoring, PLC/PCS Monitoring)
340
Timestamping
342
Logic Modules
343
Introduction
344
Truth Table 3I/1O
345
Truth Table 2I/1O
348
Truth Table 5I/2O
349
Counter
350
Timer
352
Signal Conditioner
357
Non-Volatile Elements
360
Flashing
363
Flickering
364
Limit Monitor
365
Calculators (Calculation Modules)
369
Communication
373
Definitions
374
Data Transfer
376
Failsafe Data Transfer Via Profibus/Profisafe
377
Telegram Description and Data Access
378
Cyclic Data
378
Diagnostics Data and Alarms
379
Configuration of the Slave Diagnostics
380
Integration of SIMOCODE Pro in the DP Master Systems
389
Slave Operating Modes
389
Preparing the Data Transfer
389
Configuration Software
390
Integration of SIMOCODE Pro as SIMATIC PDM Object
391
Integration of SIMOCODE Pro as S7 Slave Via OM SIMOCODE Pro
392
Evaluating Diagnostics Data
393
SIMOCODE Pro Integrated with GSD
393
Integration of SIMOCODE Pro in SIMATIC S7 with OM SIMOCODE es
394
Data Formats and Data Records
396
Data Records
396
Parameterization Via PROFIBUS
397
SIMOCODE es Premium
397
Simatic Pdm
398
Parameter Data During Startup
399
Timestamping/Time Synchronization
400
Mounting, Wiring, Interfaces
401
General Information about Mounting and Wiring
402
Mounting
404
Basic Units, Expansion Modules and the Decoupling Module
404
Digital Modules DM-F Local and DM-F Profisafe
405
Current Measuring Modules
406
Current/Voltage Measuring Modules
407
Operator Panel and Operator Panel with Display
408
Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel
410
Wiring
412
Basic Units, Expansion Modules and the Decoupling Module
412
Simocode Pro
414
Digital Modules DM-F Local and DM-F Profisafe
425
Current Measuring Modules
430
Current/Voltage Measuring Modules
431
Measuring Current with an External Current Transformer
433
System Interfaces
436
General
436
System Interfaces on Basic Units, Expansion Modules, Decoupling
439
System Interfaces on the Digital Modules DM-F Local or
441
Display
442
PROFIBUS DP to a 9-Pole SUB-D Socket
446
Installation Guidelines for the PROFIBUS DP
447
Commissioning and Service
449
General Information about Commissioning and Service
450
Commissioning
452
Sequence
452
Setting the PROFIBUS DP Address
453
Diagnostics Via LED Display on the Basic Unit and on the Operator Panel
454
DM-F Profisafe
455
Service
456
Preventive Maintenance
456
Securing and Saving Parameters
457
Replacing SIMOCODE Pro Components
459
Resetting the Factory Settings
462
Error Buffer/Reading out Error Protocol
463
Event Buffer
464
Alarms, Faults and System Events
465
Tables
475
Active Control Stations, Contactor/Lamp Controls and Status Information for the Control Functions
476
Abbreviations and Specifications
477
Socket Assignment Table - Digital
479
Socket Assignment Table - Analog
486
Detailed Messages of the Slave Diagnostics
488
Data Formats and Data Records
491
Handling Data Records
493
Writing/Reading Data Records
493
Abbreviations
494
Specifications
495
Data Record 0/1 - S7 System Diagnostics
496
Data Record 63 - Analog Value Recording
498
Data Record 67 - Process Image of the Outputs
498
Data Record 69 - Process Image of the Inputs
499
Data Record 72 - Error Buffer
500
Data Record 73 - Event Memory
501
Data Record 92 - Device Diagnostics
502
Data Record 94 - Measured Values
509
Data Record 95 - Service Data/Statistical Data
510
Data Record 130 - Basic Device Parameters 1
511
Data Record 131 - Basic Device Parameters 2 (Plug
516
Data Record 132 - Extended Device Parameters 1
520
Data Record 133 - Extended Device Parameters
527
(Plug
527
Data Record 139 - Marking
530
Data Record 160 - Communication Parameters
531
Data Record 165 - Identification
531
Data Record 202 - Acyclic Receive
532
Assignment of Cyclic Receive and Send Data for Predefined Control
535
Functions
535
Direct Starter
536
Reversing Starter
537
Molded Case Circuit Breaker (MCCB
538
Star-Delta Starter
539
Star-Delta Reversing Starter
539
Solenoid Valve
545
Positioner
546
Soft Starter
547
Soft Starter with Reversing Contactor
548
Dimension Drawings
549
3UF70 Basic Unit
550
SIMOCODE Pro C 3UF7000 Basic Unit
550
SIMOCODE Pro V 3UF7010 Basic Unit
550
3UF710 Current Measuring Module
551
Current Measuring Module (Through-Hole Converter) 3UF7100, 0.3 a to 3 A, 3UF7101, 2.4 a to 25 a
551
Current Measuring Module (Through-Hole Converter) 3UF7102, 10 a to 100 a
552
Current Measuring Module (Through-Hole Converter) 3UF7103, 20 a to 200 a
553
Current Measuring Module (Bus Connection) 3UF7103, 20 a to 200 a
554
Current Measuring Module (Bus Connection) 3UF7104, 63 a to 630 a
555
Current/Voltage Measuring Modules
556
Current/Voltage Measuring Module (Through-Hole Converter)
556
3UF7110, 0.3 a to 3 A, 3UF7111, 2.4 a to 25 a
556
Current/Voltage Measuring Module (Through-Hole Converter)
557
3UF7112, 10 a to 100 a
557
3UF7113-1AA, 20 a to 200 a
558
Current/Voltage Measuring Module (Bus Connection)
559
3UF7113-1BA, 20 a to 200 a
559
Current/Voltage Measuring Module (Bus Connection)
560
3UF7114, 63 a to 630 a
560
3UF7200 and 3UF7210 Operator Panels
561
3UF7200 Operator Panel
561
3UF7210 Operator Panel with Display
561
Expansion Modules/Decoupling Module
562
Digital Modules DM-F Local, DM-F Profisafe
563
Accessories
564
Door Adapter
564
Operator Panel Adapter
564
Technical Data
565
Common Technical Data
566
Technical Data of the Basic Units
568
Technical Data of the Current Measuring Modules or Current/Voltage Measuring Modules
571
Technical Data of the Decoupling Module
573
Technical Data of the Expansion Modules
574
Technical Data of the Digital Modules
574
Technical Data of the DM-F Local and DM-F Profisafe Digital Modules
576
Technical Data of the DM-F Local Digital Module
578
Technical Data of the DM-F Profisafe Digital Module
581
Technical Data of the Analog Module
583
Technical Data of the Earth-Fault Module
584
Technical Data of the Temperature Module
585
Technical Data of the Operator Panels
586
Technical Data of the Operator Panel
586
Technical Data
587
Technical Data of the Operator Panel with Display
587
Short-Circuit Protection with Fuses for Motor Feeders for Short-Circuit
588
Typical Reaction Times
591
Example Circuits
593
General
594
Overload Relay" Example Circuit
595
Overload Relay" Circuit Diagram
596
Overload Relay" Function Circuit Diagram
597
Direct Starter" Example Circuit
598
Direct Starter" Circuit Diagram
598
Direct Starter" Function Circuit Diagram
599
Direct Starter" Example Circuit
600
Reversing Starter" Circuit Diagram
600
Reversing Starter" Function Circuit Diagram
601
Molded Case Circuit Breaker (MCCB) 3VL" Example Circuit
602
Molded Case Circuit Breaker (MCCB) 3VL" Circuit Diagram
602
Molded Case Circuit Breaker (MCCB) 3VL" Function Circuit Diagram
603
Star-Delta Starter" Circuit Example
604
Star-Delta Starter" Circuit Diagram (Current Measuring in Delta
604
Star-Delta Starter" Function Circuit Diagram
605
Cable
607
Star-Delta Reversing Starter" Circuit Example
608
Star Delta Reversing Starter" Circuit Diagram
608
Star-Delta Reversing Starter" Function Circuit Diagram
609
Dahlander" Circuit Diagram
610
Dahlander" Function Circuit Diagram
611
Dahlander Reversing Starter" Example Circuit
612
Dahlander Reversing Starter" Circuit Diagram
612
Dahlander Reversing Starter" Function Circuit Diagram
613
Pole-Changing Starter" Example Circuit
615
Pole-Changing Starter" Circuit Diagram
616
Pole-Changing Starter" Function Circuit Diagram
617
Pole-Changing Reversing Starter" Example Circuit
618
Pole-Changing Reversing Starter" Circuit Diagram
618
Pole-Changing Reversing Starter" Function Circuit Diagram
619
Solenoid Valve" Example Circuit
621
Solenoid Valve" Circuit Diagram
622
Solenoid Valve" Function Circuit Diagram
623
Positioner" Example Circuit
624
Positioner 1" Circuit Diagram
624
Positioner 1" Function Circuit Diagram
625
Positioner 2" Circuit Diagram
626
Positioner 2" Function Circuit Diagram
627
Positioner 3" Circuit Diagram
628
Positioner 3" Function Circuit Diagram
629
Positioner 4" Circuit Diagram
630
Positioner 4" Function Circuit Diagram
631
Positioner 5" Circuit Diagram
632
Positioner 5" Function Circuit Diagram
633
Soft Starter" Example Circuit
634
Circuit Diagram "Soft Starter" (Example 3RW402, 3RW403, 3RW404
634
Function Circuit Diagram "Soft Starter
635
3Rw404
635
Circuit Diagram "Soft Starter" (Example 3RW405, 3RW407
636
Function Circuit Diagram "Soft Starter" (Example 3RW405, 3RW407
637
Soft Starter with Reversing Contactor" Example Circuit
638
Circuit Diagram "Soft Starter with Reversing Contactor" (3RW402, 3RW403, 3RW404
638
Circuit Diagram "Soft Starter with Reversing Contactor
638
Circuit Diagram "Soft Starter with Reversing Contactor" (3RW405, 3RW407
640
Direct Starter for 1-Phase Loads" Circuit Example
642
Direct Starter for 1-Phase Loads" Function Circuit Example
643
Safety and Commissioning Information for Eex Areas
645
General
646
Set-Up and Commissioning
647
Setting the Rated Motor Current
648
SIMOCODE Pro with Thermistor Input
649
Sensor Circuit Wiring
650
Short-Circuit Protection for Type of Assignment 2 According to
650
Iec 60947-4-1
650
Cable Protection
650
Test
651
Further Safety Guidelines
652
Ambient Conditions
652
Safety Data
652
Maintenance and Repairs
653
Warranty
653
Further Information
654
Index
655
List of Abbreviations
671
List of Abbreviations
672
Glossary
673
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Operating Manual
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Function Manual
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Manual
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Operating Instructions
4 pages
Original Operating Instructions
4 pages
5
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Siemens SIMOCODE pro Specifications
General
Brand
Siemens
Model
SIMOCODE pro
Category
Control Unit
Language
English
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