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GE VersaMax User Manual
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5-18
VersaMax® Modules, Power Supplies, and Carriers
User's
Manual – February 2003
GFK-
1504K
5
IC200CHS111, Main B
ase
IC200CHS112, Expansion Base
Relay-Style Interposing I/O Terminals
Switching Current
Switching c
urrent (Amps
)
- AC resistive
load
DC inductive load
(L/R = 7ms)
DC resistive load
10
8
4
1
0.5
0.1
5
10 20
30 50
100
300 500
0
AC inductive load
(cos
φ
=0.4)
Life Expectancy
Life e
xpectan
cy (10
3
ope
rat
io
ns)
5000
1000
500
100
50
0
2
4
6
8
10
30VDC inductive load (L/R = 7ms)
250VAC indu
ctive load
(cos
φ
=0.4
)
250VAC
/ 30VDC
resistive
l
oad
PDFsupply.com
118
120
Table of Contents
Default Chapter
2
Warnings, Cautions, and Notes
2
Table of Contents
4
Chapter 1 Introduction
10
The Versamax Family of Products
10
CPU Modules for Versamax Plcs
11
Basic CPU Features
11
Available Versamax Cpus
12
Network Interface Units
13
Available Versamax Nius
14
Ethernet NIU
14
Devicenet NIU
14
Profibus Niu/Genius NIU
14
Power Supplies
15
I/O Modules
16
Discrete Module Point Leds
17
Available I/O Modules
18
Carriers
20
Available I/O Carriers and Terminal Strips
21
Expansion Modules
22
Versamax Modules for Expansion Racks
23
Available Expansion Modules
23
Communications Modules
24
Profibus-DP Network Slave Module
25
Devicenet Network Control Module
25
Asi Network Master Module
25
Versamax General Product Specifications
26
Preinstallation Check
28
Chapter 2 Installation Instructions
28
Conformance to Standards
29
Thermal Considerations
29
DIN Rail and Panel Mounting
30
DIN Rail Installation Steps
31
Installing an Expansion Transmitter Module
32
Removing an Expansion Transmitter Module
32
Installing an Expansion Receiver Module
33
Removing an Expansion Receiver Module
33
Connecting the Expansion Cable: RS-485 Differential
34
Connecting the Expansion Cable: Single-Ended
35
Installing a Power Supply
36
Removing a Power Supply
37
System Wiring Guidelines
38
Installing Power and Ground Wiring
39
Grounding DC Power Supplies
39
Grounding AC Power Supplies
39
Jumper Installation on an AC Power Supply Module
40
Installing Additional Suppression
41
Installing Suppression at the Power Supply
41
Installing Suppression for Devices in an Enclosure
41
Periodic Inspection and Replacement of Movs
41
System Grounding
42
Installing Wiring for I/O Devices
43
Wiring to Inductive Loads
43
Wiring for a Compact I/O Carrier
44
Terminal Numbering for a Box- or Spring-Style Compact I/O Carrier
44
Wiring for a Box-Style I/O Carrier or Spring-Style I/O Carrier
45
Wiring for a Barrier-Style I/O Carrier
46
Terminal Numbering for a Barrier-Style I/O Carrier
46
Wiring for a Connector-Style I/O Carrier
47
Prewired Cables for a Connector-Style I/O Carrier
47
Installing and Removing a Prewired Cable
48
Connector Kit
48
Terminal Numbering
48
“Belden” Cable Terminal Assignments
49
“Alpha” Cable Terminal Assignments
50
Installing Interposing I/O Terminals
52
Installing Disconnect-Style Interposing I/O Terminals
53
Disconnect-Style Interposing I/O Bases, Terminal Wiring
54
Disconnect-Style Interposing I/O Terminals
55
Wiring for Modules with One Group Per Row
55
Wiring for Modules with Two Groups Per Row
56
Wiring for Modules with Connections that Are Not Grouped
57
Installing Relay-Style Interposing I/O Terminals
58
Wiring for Auxiliary I/O Terminals
59
Installing Auxiliary I/O Terminals
60
Wire Specifications for Auxiliary I/O Terminals
60
Using Shorting Bars
61
Installing Modules
63
Setting the Carrier Keying
63
Installing a Module on a Carrier
64
Hot Insertion and Removal of I/O Modules
65
Power Supply Modules
66
Chapter 3 Power Supplies
66
IC200PWR001 24VDC Power Supply
67
IC200PWR002 24VDC Expanded 3.3 V Power Supply
69
IC200PWR101 120/240VAC Power Supply
71
IC200PWR102 120/240VAC Expanded 3.3V Power Supply
73
Jumper Selection of 120VAC or 240VAC
74
IC200PWR201 12VDC Power Supply
75
IC200PWR202 12VDC Expanded 3.3 V Power Supply
77
Chapter 4 Carriers
80
Carriers: Chapter
80
Din Rail Mounting
82
Field Wiring Terminals
83
Box-Style I/O Carrier
84
IC200CHS002 Box-Style I/O Carrier
85
Spring-Style I/O Carrier
90
IC200CHS005 Spring-Style I/O Carrier
91
Wiring Card Holder
95
IC200CHS025 Compact Spring-Style I/O Carrier
96
IC200CHS006 Communications Carrier
99
Power Supply Booster Carrier
100
IC200PWB001 Power Supply Booster Carrier
101
Interposing Terminals and Auxiliary I/O Terminal Strips
102
Barrier-Style Interposing I/O Terminals
103
Chapter 5 Interposing Terminals and Auxiliary I/O Terminal Strips
104
IC200CHS011 Barrier-Style Interposing I/O Terminals
104
Box-Style Interposing I/O Terminals
105
IC200CHS012 Box-Style Interposing I/O Terminals
106
Thermocouple Compensation Box-Style Interposing I/O Terminals
107
IC200CHS014 Thermocouple Compensation Box-Style Interposing I/O Terminals
108
Spring-Style Interposing I/O Terminals
109
IC200CHS015 Spring-Style Interposing I/O Terminals
110
IC200CHS101, Main Base IC200CHS102, Expansion Base Disconnect-Style Interposing I/O Terminals
111
Compatible I/O Modules
114
IC200CHS111, Main Base IC200CHS112, Expansion Base Relay-Style Interposing I/O Terminals
115
Field Wiring
117
Relay Specifications
118
Switching Current
119
Life Expectancy
119
IC200TBM001 Barrier-Style Auxiliary I/O Terminal Strip
120
IC200TBM002 Box-Style Auxiliary I/O Terminal Strip
121
IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip
122
Chapter 6 Expansion Modules
124
IC200ETM001 Expansion Transmitter Module
125
Expansion Rack Attachment
127
Pass-Through Serial Port
128
Expansion Transmitter Module Specifications
129
IC200ERM001 Expansion Receiver Module, Isolated
130
Expansion Receiver Module, Isolated - Specifications
133
IC200ERM002 Expansion Receiver Module, Non-Isolated
134
Two-Rack Local System
137
Expansion Receiver Module, Non-Isolated - Specifications
138
Chapter 7 Discrete Input Modules
140
IC200MDL140 Input Module, 120VAC 8 Points
141
Input Module, 240VAC 8 Points
144
IC200MDL141 Input Module, 240VAC 8 Points
145
IC200MDL143 Input Module, 120VAC Isolated 8 Points
147
IC200MDL144 Input Module, 240VAC Isolated 4 Points
150
IC200MDL240 Input Module, 120VAC 16 Points
153
Thermal Derating
156
IC200MDL241 Input Module, 240VAC16 Points
157
IC200MDL243 Input Module, 120VAC Isolated 16 Points
160
IC200MDL244 Input Module, 240VAC Isolated 8 Points
164
IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points
167
IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points
170
IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points
174
IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points
177
IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points
181
IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points
184
IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point
188
IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points
192
Chapter 8 Discrete Output Modules
196
IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points
196
IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points
196
IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points
196
IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, W/Escp 8 Points
196
Output Module, 120VAC 0.5 Amp, Isolated 8 Points
197
Output Module, 120VAC 0.5 Amp, Isolated 16 Points
201
Output Module, 120VAC 2.0 Amp, Isolated 8 Points
205
Output Module, 24VDC Positive Logic 2.0 Amps, W/Escp 8 Points
209
Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points
212
IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points
213
Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 16 Points
216
IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 16 Points
217
Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 32 Points
220
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, W/Escp 32 Points
223
Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points
224
IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points
225
Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points
227
IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points
229
Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points
231
IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points
233
Output Module, Relay 2.0 Amp Isolated Form a 8 Points
235
IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form a 8 Points
237
Backplane Power Drain Per Point
238
Output Module, Relay 2.0 Amp, Isolated Form a 16 Points
239
IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form a 16 Points
241
Chapter 9 Discrete Mixed Modules
244
IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points
244
Mixed Module, 24VDC Positive Logic Input 20 Points
245
Output Relay 2.0 Amp 12 Points
245
Amp 12 Points
247
Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped W/Escp 16 Points
249
Input 24VDC Pos/Neg Logic Grouped 16 Points
249
IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped W/Escp 16 Points Input 24VDC Pos/Neg Logic Grouped 16 Points
251
Mixed Module, 24VDC Positive Logic Input Grouped 10 Points
255
Output Relay 2.0A Per Point Grouped 6 Points
255
IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points
259
IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points
264
Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points
270
Input 120VAC Grouped 8 Points
270
Mixed Module/Output Relay 2.0A Per Pt Isolated 8 Points
274
Input 240VAC Grouped 8 Points
274
IC200MDD848 Mixed Module, Output 120VAC 0.5A Per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points
278
Mixed Module Output Relay 2.0A Per Pt Isolated 8 Points
283
Input 120VAC Isolated 8 Points
283
IC200MDD850 Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points
287
Mixed Module, Output 12/24VDC Positive Logic Grouped 16 Points
291
Input 5/12VDC Pos/Neg Logic Grouped 16 Points
291
IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped 16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points
293
Chapter 10 Analog Input Modules
298
IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels
299
Analog Input Module, 16 Bit Voltage
306
Current, 1500VAC Isolation, 8 Channels
306
IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels
307
IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels
314
IC200ALG261 Analog Input Module, 15 Bit Differential Voltage 8 Channels
321
Analog Input Module, 15 Bit Differential Current 8 Channels
326
IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels
330
IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels
333
IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels
339
Chapter 11 Analog Output Modules
346
IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels
347
Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels
354
IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels
355
Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels
360
IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels
361
Analog Output Module, 13 Bit Voltage 8 Channels
366
IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels
367
IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels
373
IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels
379
Analog Output Module, 13 Bit Current, 12 Channels
386
IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels
390
1500VAC Isolation, 4 Channels
393
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC
393
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation
395
Channels
399
Chapter 12 Analog Mixed I/O Modules
402
IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels
402
Analog Mixed Module, 12 Bit Input Current 4 Channels
403
Output Current 2 Channels
403
Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels
410
IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output
411
Channels
411
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output
417
Channels
418
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels
419
Chapter 13 Mixed Discrete/High-Speed Counter Module
424
IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point
424
Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point
425
High Speed Counter, PWM, or Pulse Train Configurable Points
425
Type a Counters
433
Type B Counter
435
Type B2 Counter
436
Homing Sequence
436
Counter Outputs
438
PWM Outputs
439
Pulse Train Outputs
440
Optical Isolator Correction Factor
440
Ramp Outputs
441
Stop Ramp with Deceleration
442
Output Defaults
443
Mixed Module Data
444
Data Command Formats
446
Data Command Definitions
447
Using the COMREQ Function to Send Data Commands
449
Command Block
449
Command Word Error Responses
450
Chapter 14 Temperature-Sensing Modules
452
IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels
452
IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels
452
Analog Input, 16 Bit RTD, 4 Channels
453
Input Selection to Include RTD Type
460
RTD Limits
460
Analog Input, 16 Bit Thermocouple, 7 Channels
461
Host Interface
462
Low Alarm Limit and High Alarm Limit
465
Thermocouple Limits
465
Cold Junction Compensation
466
Range Selection
466
Cable Shield Connections
469
Thermistor Fault
470
Chapter 15 Accessories
472
Accessories: Chapter
472
IC200ACC301 I/O Filler Module
473
IC200ACC302 Input Simulator
474
IC200ACC303 I/O Shorting Bar
475
Panel Mounting Dimensions
476
Module Space Requirements
478
Appendix A Panel Mounting Dimensions
478
Module Sizes
479
Panel-Mounting Details
480
Example Mounting Dimensions
486
Appendix B Relay Contact Ratings
488
Appendix C Power Supply Load Requirements
490
Power Supply Capacities
491
Power Calculation Example
491
Module Power Requirements
492
I/O Module Keying Summary
496
Appendix D I/O Module Keying Summary
498
Index
500
4
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GE VersaMax Specifications
General
Brand
GE
Model
VersaMax
Category
Controller
Language
English
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