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HDCU2500
Sony HDCU2500 Maintenance Manual
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VDA-64A
ADR381ARTZ-REEL7
IC1
VIN
1
GND
3
VOUT
2
1uF
C4
15pF
C209
NM
0.1uF
C108
0.1uF
C118
NM
15pF
C114
NM
1uF
C7
15pF
C113
NM
0.1uF
C103
15pF
NM
C210
0.1uF
C208
0.1uF
C101
15pF
C110
NM
C5
100pF
NM
10uF
C11
C6
100pF
NM
1uF
C10
1uF
C3
0.1uF
C106
0.1uF
C206
15pF
C115
NM
10uF
C12
0.1uF
C211
0.1uF
C111
NM
15pF
C109
NM
0.1uF
C203
0.1uF
C117
NM
100pF
C8
NM
0.1uF
C201
6.3V
47uF
C104
6.3V
47uF
C107
6.3V
47uF
C102
16V
47uF
C2
16V
47uF
C1
47uF
6.3V
C14
6.3V
47uF
C207
6.3V
47uF
C204
6.3V
47uF
C205
47uF
6.3V
C13
10uF
16V
C9
6.3V
47uF
C202
6.3V
47uF
C116
NM
6.3V
47uF
C112
NM
6.3V
47uF
C105
CL2
CL1
e1
a22
PIX(X)-in
e10
c15
MB-GND
c23
+5.5V
b25
b3
CN101
f24
(12/135)
b7
RM-G-out
b8
VDA2-Bord-ID0-out
c8
VDA2-Rear-SEL1-in
e8
RM-VD-out
e18
CN101
f8
(93/135)
e25
CN101
(5/135)
VDA-NG/OK-out
b21
MAIN-VBS1(G)-in
a18
b4
b22
PIX(G)-in
c22
c16
b2
e16
e17
f25
CN101
(6/135)
SHIELD
e21
Rear-SEL1-in
d3
RM-VD-in
f23
CN101
(18/135)
SHIELD
e7
RM-HD-out
d8
VDA2-Bord-ID1-out
e24
-5.5V
a8
CN101
(88/135)
VDA2-Rear-SEL0-in
e4
d16
a19
e9
R/R-Y-in
e6
+3.8V
f17
CN101
(54/135)
SHIELD
c19
d9
Video-GND
a24
WFM(X)-in
a7
RM-R-out
f11
CN101
(75/135)
SHIELD
b20
c10
CN101
f6
(105/135)
CN101
f16
(60/135)
c2
RM-G-in
CN101
f12
(69/135)
d24
-5.5V
b18
c5
FRAME-RESET-GATE-in
a11
b16
c11
MB-GND
f13
CN101
(68/135)
SHIELD
a25
e3
RM-HD-in
e19
c17
a4
b9
Video-GND
f19
CN101
(42/135)
SHIELD
d25
a16
a2
RM-R-in
b5
d5
d7
video-GND
a23
a5
f5
CN101
(111/135)
SHIELD
c4
b6
+3.8V
c24
MB-GND
f7
CN101
(99/135)
SHIELD
d22
b23
MB-GND
a15
f3
CN101
(123/135)
SHIELD
f9
CN101
(87/135)
SHIELD
a1
e2
RM-B-in
d10
a6
+3.8V
c18
b15
d15
b1
b19
CN101
f14
(67/135)
c21
c20
d11
CN101
(73/135)
MAIN-VBS2(X)-in
c1
MB-GND
d19
d18
d21
CN101
(28/135)
Rear-SEL0-in
f21
CN101
(30/135)
SHIELD
CN101
f4
(117/135)
a20
CN101
f18
(48/135)
e15
d2
video-GND
e22
b10
e23
+5.5V
d20
VDA1-Bord-ID0-out
CN101
f2
(129/135)
f1
CN101
(135/135)
SHIELD
d4
a21
MAIN-VBS1(X)-in
d6
+3.8V
CN101
f10
(81/135)
a17
e5
CN101
(110/135)
Sub-Reference-out
b24
WFM(G)-in
CN101
f20
(36/135)
f15
CN101
(66/135)
SHIELD
e11
CN101
(74/135)
MAIN-VBS2(G)-in
e20
VDA1-Bord-ID1-out
a9
G/Y-in
CN101
f22
(24/135)
d1
b11
c3
a3
c7
RM-B-out
d17
b17
c25
a10
d23
+5.5V
c6
+3.8V
c9
B/B-y-in
CN1
1
2345
CN3
1
2345
CN2
1
2345
CN4
1
2345
NJM2903V(TE2)
IC3
(2/3)
+
5
-
6
7
NJM2903V(TE2)
IC3
(1/3)
+
3
-
2
1
1SS301-TE85L
D201
1
2
3
1SS301-TE85L
D101
NM
1
2
3
D1
02DZ4.7-TPH3
02DZ4.7-TPH3
D2
FL202
1
IN
2
OUT
3
GND
456
FL102
NM
1
IN
2
OUT
3
GND
456
FL101
1
IN
2
OUT
3
GND
456
FL201
1
IN
2
OUT
3
GND
456
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
10uH
L102
10uH
L205
10uH
L103
10uH
L203
10uH
L101
10uH
L204
10uH
L107
NM
10uH
L1
10uH
L105
NM
10uH
L201
10uH
L2
10uH
L104
10uH
L106
NM
10uH
L202
NJM062V(TE2)
IC2
(2/3)
+
5
-
6
7
AD8014ARTZ-REEL7
IC201
(1/2)
+
3
-
4
1
AD8014ARTZ-REEL7
IC202
(1/2)
+
3
-
4
1
NJM062V(TE2)
IC2
(1/3)
+
3
-
2
1
AD8014ARTZ-REEL7
IC103
(1/2)
NM
+
3
-
4
1
AD8014ARTZ-REEL7
IC102
(1/2)
+
3
-
4
1
AD8014ARTZ-REEL7
IC101
(1/2)
+
3
-
4
1
2SC2873Y-TE12L
Q2
2SC4617TL-QR
Q201
2SC4617TL-QR
Q3
2SC4617TL-QR
Q203
2SC4617TL-QR
Q103
NM
2SC4617TL-QR
Q101
NM
2SA1774TL-QR
Q102
NM
2SA1774TL-QR
Q202
2SA1213Y-TE12L
Q1
47k
R231
3.3k
R235
0
R241
NM
0
R4
NM
1k
R217
1k
R208
47k
R139
NM
680
R123
0
R1
NM
0
R201
NM
680
R127
15
R103
NM
0
R7
NM
47k
R230
220
R137
NM
47k
R105
NM
47k
R140
NM
0
R142
100
R202
2.2k
R25
680
R124
NM
75
R238
NM
33k
R136
NM
680
R225
1.5k
NM
R224
0
R215
1k
R218
0
R3
100
R114
0
R234
NM
100
R28
22k
R26
75
R228
0
R216
2.2k
R19
3.3k
R104
NM
100
R219
22
R141
NM
220
R209
R23
68k
470
R212
1.5k
R132
NM
0
R10
NM
15
R213
NM
33k
R14
3.3k
R144
NM
100
R116
NM
0
R11
NM
75
R135
22
R146
NM
47k
R229
15k
R16
0
R239
NM
1k
R133
NM
1.5k
R131
NM
100
R220
0
R117
0
R5
NM
470
R111
680
R222
680
R126
47k
R138
NM
47k
R106
NM
220
R109
47k
R145
NM
0
R8
NM
47k
R206
NM
1k
R207
470
R113
NM
75
R134
680
R221
220
R210
R20
33k
68
R112
NM
0
R2
0
R143
1.5k
R223
NM
0
R128
NM
15
R211
NM
75
R227
2.2k
R15
3.3k
R130
NM
330
R129
NM
R12
220
1k
R120
0
R6
NM
47k
R21
1.5k
R125
NM
0
R203
NM
R24
68k
R13
220
680
R226
0
R118
100
R121
680
R122
100
R204
100
R102
15k
R17
22
R232
1k
R119
100
R115
NM
47k
R205
0
R233
NM
22
R237
47
R110
NM
470
R108
NM
22k
R18
47k
R236
0
R101
NM
22k
R27
0
R240
NM
1k
R107
0
R9
NM
470
R214
R22
33k
500
RV101
NM
1
2
3
RY201
+
14
2
5
7
6
3
-
8
RY101
NM
+
14
2
5
7
6
3
-
8
E102
E101
+5V
+5V
+5V
+5V
+5.5V
+5V
+5V
+5V
+5.5V
+5V
+5.5V
+5V
-5V
-5V
-5V
-5V
-5V
-5V
-5V
AD8014ARTZ-REEL7
IC201
(2/2)
2
V-
5
V+
NJM062V(TE2)
IC2
(3/3)
4
V-
8
V+
AD8014ARTZ-REEL7
IC102
(2/2)
2
V-
5
V+
AD8014ARTZ-REEL7
IC101
(2/2)
2
V-
5
V+
AD8014ARTZ-REEL7
IC202
(2/2)
2
V-
5
V+
AD8014ARTZ-REEL7
IC103
(2/2)
NM
2
V-
5
V+
NJM2903V(TE2)
IC3
(3/3)
4
GND
8
V+
2
2
+5V
(1.18V)
Q4
0.225Amax
3
Q3
(1.49V)
-5V
0.225Amax
10M
10M
10M
10M
538ohm=>
CN101
(95/135)
CN101
(92/135)
CN101
(98/135)
CN101
(94/135)
CN101
(97/135)
CN101
(96/135)
CN101
(26/135)
CN101
(25/135)
CN101
(19/135)
CN101
(90/135)
CN101
(20/135)
CN101
(29/135)
CN101
(86/135)
CN101
(85/135)
CN101
(7/135)
CN101
(108/135)
CN101
(83/135)
CN101
(8/135)
CN101
(82/135)
CN101
(84/135)
CN101
(134/135)
CN101
(80/135)
CN101
(119/135)
CN101
(113/135)
CN101
(125/135)
CN101
(116/135)
CN101
(104/135)
CN101
(78/135)
CN101
(70/135)
CN101
(112/135)
CN101
(107/135)
CN101
(109/135)
CN101
(106/135)
CN101
(114/135)
CN101
(101/135)
CN101
(61/135)
CN101
(130/135)
CN101
(79/135)
CN101
(100/135)
CN101
(62/135)
CN101
(64/135)
CN101
(131/135)
CN101
(65/135)
CN101
(77/135)
CN101
(115/135)
CN101
(103/135)
CN101
(133/135)
CN101
(71/135)
CN101
(120/135)
CN101
(118/135)
CN101
(76/135)
CN101
(102/135)
CN101
(2/135)
CN101
(47/135)
CN101
(43/135)
CN101
(21/135)
CN101
(57/135)
CN101
(59/135)
CN101
(53/135)
CN101
(58/135)
CN101
(37/135)
CN101
(39/135)
CN101
(32/135)
CN101
(44/135)
CN101
(56/135)
CN101
(1/135)
CN101
(41/135)
CN101
(51/135)
CN101
(4/135)
CN101
(55/135)
CN101
(13/135)
CN101
(22/135)
CN101
(45/135)
CN101
(38/135)
CN101
(27/135)
CN101
(33/135)
CN101
(40/135)
CN101
(46/135)
CN101
(31/135)
CN101
(23/135)
CN101
(49/135)
CN101
(52/135)
CN101
(50/135)
CN101
(3/135)
CN101
(121/135)
CN101
(126/135)
CN101
(122/135)
CN101
(124/135)
CN101
(128/135)
CN101
(127/135)
CN101
(63/135)
CN101
(15/135)
CN101
(89/135)
CN101
(91/135)
CN101
(11/135)
CN101
(10/135)
CN101
(72/135)
CN101
(9/135)
CN101
(14/135)
CN101
(132/135)
CN101
(17/135)
CN101
(34/135)
CN101
(35/135)
CN101
(16/135)
VBS
OUT
1
VBS
OUT
2
PIX
OUT
WF
OUT
VDA-64A
Option HKCU1001
BOARD No. 1-868-003-12
HKCU1001_VDA-64A_012_1
HDCU2500
8-87
350
352
Table of Contents
Table of Contents
7
Manual Structure
13
Purpose of this Manual
13
Related Manuals
13
Service Overview
15
Checking the ROM and Software Version
15
Power Cord
16
Connectors and Cables
17
Connector Input/Output Signals of HDCU2500
17
Intercom
18
Rcp/Cnu
18
Lan
18
Network Trunk
18
MIC Remote
19
Specification of ASPECT CTL
20
Intercom/Tally/Pgm
20
Connector Input/Output Signals of HKCU2007
20
Connector Input/Output Signals of HKCU1001
20
Connector Input/Output Signals of HKCU1003
21
VDA-64B Board
21
VDA-64C Board
21
Wiring Diagrams for Cables
22
CCA-5 Cable (for RCP/CNU Connector)
22
Connection Connectors/Cables
22
Note in Connecting CAMERA Connector
23
Location of Printed Circuit Boards
24
Outside Dimensions
25
Functions of Onboard Parts
26
Description of Onboard LED Indicators
26
AT-167A Board
26
AVP-15 Board
26
DRX-9 Board
27
RC-105 Board
28
Functions of Onboard Switches
29
Functions of Onboard Potentiometers
32
Service Tools/Measuring Equipment List
34
Service Tools
34
Measuring Equipment
34
Cautions When Replacing the Lithium Battery
35
Replacing Procedure
35
Replacing the Flexible Card Wires
36
Option Board Installation Position
37
When Installing Option Model
37
Installing the Option Board
38
Front Side (HKCU2007)
38
Rear Side (HKCU2007)
39
Front Side (HKCU1001/1003)
40
Rear Side (HKCU1001/1003)
41
Writing and Rewriting the PLD Internal Data
42
E-Production System Has the Advantages Shown below
42
Corresponding Plds
42
Equipment Required
43
Data Writing Procedure
43
Circuit Protective Devices
44
Fuse
44
Thermistor
44
Cleaning of Connector/Cable
47
Male Connector
47
Female Connector
47
When the Optical Connector Cleaner (Commercially Available) Is Available
47
LC Type Connector
48
Cleaning Connectors/Cables of LEMO
48
When the Optical Connector Cleaner (Commercially Available) Is Not Available
48
Circuit Description
52
Front Boards
52
Rear Boards
53
HIF-26 Board
53
HIF-62 Board
53
VIF-52 Board
54
ADO-12 Board
54
Hkcu2007
54
Hkcu1001
54
Hkcu1003
55
Lead-Free Solder
56
System Setup
57
System Connection
57
Example of Connection
58
Example of Board Combinations
58
Standard 3G/HD/SD System
59
Standard 3G/HD/SD System with SD Analog Encoder (HKCU1001)
60
Standard 3G/HD/SD System with 3G Signal Interface (HKCU2007)
61
Setting the System Formats
62
Setting the Reference Input
62
Audio System
63
Setting the Intercom System
63
Adjusting RTS Cancellation (Rts/Clear-Com)
63
Setting Intercom Microphone
64
Setting PGM Audio Signal Input Level
64
Selecting PGM Audio Signal
64
Adjusting PGM Audio Signal Mixing Volume
64
Microphone Setting
65
Remote Controlling Microphone Input Amplifier Gain
65
Remote Control Using the Menu Setting
65
Adjusting the Microphone Input Gain Using the MIC REMOTE Connector
65
Adjusting MIC Phase
66
Setting MIC Output Level
66
System Settings
67
Tally System Setting
67
Camera Number Setting
67
Connecting the Control, Intercom, Tally and Audio Signals
68
Video Signal System
69
Input/Output Signal Selection
69
Signal Phase Adjustment
69
Adjusting Sync Signal Phase
69
Aspect Ratio Setting for Down-Conversion
70
When SD Is Selected
70
Setting Aspect Ratio with the MIC REMOTE Connector
70
Examples of Display
71
VBS Signal Level Adjustment (Only When HKCU1001/1003 Is Installed)
72
Adjustment Procedure Using EN-159A/159B Board
73
Waveform Monitor Signal Level Adjustment (Only When HKCU1001/1003 Is Installed)
73
Stair Case Signal Adjustment Procedure (Only When HKCU1001/1003 Is Installed)
74
Picture Monitor Signal Level Adjustment (Only When HKCU1001/1003 Is Installed)
75
RETURN Input Signal
76
Menu Settings
77
Display/Hide the Status Screen
77
To Display the Status Screen
77
Starting/Exiting the Maintenance Mode
77
Preparations
77
Changing Setting Values
78
Memory Stick
78
Status Display
79
Camera Settings
79
Camera Status
79
SD Signal Setting Status of CCU
79
Settings of Entire System
80
Status of Internal Boards
80
Camera System Diagnostics
80
Network Diagnostics
81
Board Diagnostics
82
AT Board Diagnostics
82
Status of the Board Inserted in Slot
83
AVP Board Diagnostics
83
DTX Board Diagnostics
83
Status of the Board Inserted in Slot2
84
Status of the Board Inserted in Slot3
84
SDP Board Diagnostics
84
Camera Board Status
85
Version Information of Roms in each Unit
85
SYSTEM OPERATION Menu
86
CCU CONFIGURATION Menu
92
C02: Bar Character
93
NETWORK SETTINGS Menu
103
N01: Ip Addr Set
103
N02: Lan Setting
103
N03: Cns Setting
104
N04: Network Reset
104
VE OPERATION Menu
105
V01: Reference
105
V02: Lens File
105
V03: Ohb File
105
V04: Scene File
106
V05: Video Level
106
V06: Gamma
107
V07: Black Gamma
107
V08: Knee
107
V09: White Clip
108
V10: User Matrix
108
V11: Multi Matrix
108
V12: Detail 1
108
V13: Detail 2
109
V14: Skin Detail
109
V15: Shutter
109
V16: Low Key Sat
110
V17: Cross Color
110
V18: Sd Gamma
110
V19: Sd Detail 1
110
V21: Sd Cross Color
111
V23: Sd Multi Matrix
111
V24: Black Shading
112
V25: White Shading
112
V26: Auto Iris
112
V27: Ohb Matrix
113
V28: Others
113
V29: Auto Setup
113
V30: Ccu Video
114
M01: Serial no Set
115
MAINTENANCE Menu
115
M02: Firmware Update
116
M03: Analog Adjust
116
M04: Others
117
Replacement of Main Parts
119
General Information for Parts Replacement
119
Mechanical Parts
119
Mounted Circuit Boards
119
Index
119
Basic Knowledge
121
Power Supply Unit
122
Power Block Assembly (D00)
122
DC Fan
123
RE-274 Board
125
PS-778D00 Board
126
Notes on Disassembling the Power Block Assembly (D00)
128
Front Panel
131
Removal and Installation of Front Panel
131
CN-3451 Board
131
AU-340 Board / LE-377 Board
132
Rear Panel
134
Removal and Installation of Rear Panel Assembly
134
SDP-17 Board
134
Plug-In Board
137
Installing/Removing Plug-In Boards on the Front Side
137
Installing/Removing Plug-In Boards and Blank Panels on the Rear Side
138
Main Frame
139
SDI-99 Board
139
HIF-62 Board
139
CN-2675G Board
140
CN-2676 Board
141
CN-2677G Board
142
VIF-52 Board
143
ADO-12 Board
144
CNB-29A Board
145
MB-1181 Board
146
Electrical Alignment
149
Preparations
149
Notes on Adjustments
149
Equipment Required
149
Connection of Equipment
150
Adjusting the HDCU2500
150
Initialization Settings
150
When MSU-1000 Is Used
151
Power Supply and Signal Switching Block
151
Camera/Ccu Circuit ON/OFF Block
151
Audio System Adjustment
152
RTS Intercom Adjustment
152
Prod Cancel
152
Eng Cancel
153
Video/Reference Signal System Adjustment
155
27 Mhz VCO Free-Running Adjustment
155
Clock (74 Mhz) Duty Adjustment
155
Prompter 1/2 Level Adjustment
156
STAIR CASE Adjustment
157
SD Signal System Adjustment
159
VBS Output Level Adjustment
159
PIX Output Level Adjustment
159
WF Output Level Adjustment
160
Spare Parts
163
Note on Repair Parts
163
Exploded Views
164
Front Side
164
Electrical Parts List
169
Supplied Accessories
260
Block Diagrams
261
Overall
261
Schematic Diagrams
265
Ado-12
265
Avp-15
276
Hif-62
319
Ps-778D00
324
Sdi-99
339
Sdp-17
344
Vda-64A
351
Vda-64B
352
Vif-52
353
Frame Wiring
356
Board Layouts
357
Ado-12
357
Other manuals for Sony HDCU2500
Operation Manual
59 pages
Operation Guide
36 pages
5
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Sony HDCU2500 Specifications
General
Brand
Sony
Model
HDCU2500
Category
Control Unit
Language
English
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