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Honda TRX500FM Service Manual

Honda TRX500FM
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GENERAL INFORMATION
COOLING
SYSTEM SPECIFICATIONS
Coolant capacity
---==
:;::;;:
~S~
P
~
EC
~
I~F~ICATIONS
;;:;
::;;;====-j
1.51lters (1.6 USqt. 1.3 Imp qt) 1
ITEM
Radiator
and
en"9i
,,
n
,,
0
______
--f
__
==::-:
R
.::
e"s
",
erve tank
Radiator cap relief pressure
--===
=======:1
==--
0.3 liter (0.3
US
ql. 0.31mp qt)
108-137
k
Pa
(1
.1 - 1.4 kgffcm
2
,
16
20
psi)
80
84
'C
1176
183' F) Thermostat
~gin
to
open
Fully open
, Valve lift
Recommended
a
~
n
"
tif;:;re
"
eC;ze
-;:----"-'
9S
' C (203'
F)
-o
8
~
m
~
mOff(0~.3~i~n~)m~in~imumat9~S
"'
C
'"
12
~
0~3"
'
F~)
----
--
Pro Honda
HP
Coolant or an equivalent high quality ethylene
~==
===
_______
==
===:-'
- glycol antifreeze containing
silica;te;~-f~ree
~
CO~rrtOS~io~n~i~n~hi
~
b
~
ito
~
rs
=---t
Standard coolant concentration 1:1 mixture with
di~illed
water
LUBRICATION SYSTEM SPECIFICATIONS
::;::==
~
fT
~E~M
C::;~
STANDARD
Engine oil capacity After drainin
g
,""
= ==o--
__
+--;
2.9 liters
(3
.1
US
ql. 2.6 Imp ql)
After
draininglfilter change 3.0 liters
(3
,2
US
qt, 2.6 Imp ql)
Unit:
mm
(in)
SERVICE LIMIT
1
,
-;;;;-;;;o==,-'-~
After
disassem
~
b~I
~
Y
__
______
+--i
3;o:
.3 liters
(3
.5
US
qt, 2.9 Imp ql)
;r+----------
----'
Recommended engine oil Pro Honda
GN4
4-stroke oil (U.S,A.
and
Canada) or Honda 4-stroke oil (Canada
only), or equivalent motor oil
API
service classification:
SG
or higher
(except oils labeled
as
energy
conserving
on
the circular API service
label)
JASO T 903 standard:
MA
Oil pump
___
______
--f--;
Viscosity:
SAE
10W-30
L!!P
clearance 0.
15
(0
.006)
""'''''''''''
__
~y
clearance 0.
15
-0.2
4 (0.006 0.009)
_____
______
:
L.'
S
"'i
de clearance 0,02 - 0
.0
9 (0.001 - 0.004)
CYLINDER HEADNALVE SPECIFICATIONS
ITEM
Cylinder
compression
at
400
rpm
Valve clearance
~
EX
STANDARD
600
kPa
(6
.1
kgf/
cm
3,
87
psi)
2(["006To.001)
0.
15±0
.0
0.
23
:t 0.0 2 (0.009 ± 0.001)
0~20J0008
~
0.25 (0.010)
0.11
(0.004)
Unit:
mm (in)
SERVICE LIMIT
Valve, valve
9
uide
Valve stem
0 .0 .
IN
5,975
5.
9-
90
(0.2352 0.2358) 5.95 (0.234)
Valve guide 1.0 .
Stem·to-guide
clearance
EX
IN/
EX
IN
5.955 -
5.
6.000
6.
970(0.2344 - 0.2350) 5.
93
(0.233)
012
(0.2-362
- 0.
2367
f-)
---+
-'
6"'.;::02"1"'0~.2"37':)
'---
0.010
O.
037 (0.0004 - 0.0015) 0.
12
(0.005)
~
~;1:'j~;c~~:t
===
~E~X~
=~0.
030
- 0.057 (0.00
12
- 0.0022) 0.
14
(0.006)
Valve guide IN/EX
14
.8
-15.0
(0.58 - 0.59)
above i
Valve seat width
Valve sprin9 Free length
Rocker arm Arm
1.0
.
Shaft
0.0.
r---Arm-to-shaft
Camshaft
and
Cam lobe height
cam
follower
Cam follower 0 .0 .
Follower bore
1.0
.
Follower-to-bore
Cylinder head warpage
1·8

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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