Honda TRX500FM Service Manual

FUEL PRESSURE INCREASING
1. Connect the fuel pump 2P (Black) connector [1].
2. Connect the battery negative
H cable (page 21-8).
3. Tu
rn the ignition swit ch ON and engine stop switch
"0 ".
NOTE ~
Do not start the engine.
4. The fuel
pump will run for about 2 seconds, and fuel
pressure
will rise.
Turn the ignition
sw itch OFF .
Repeat this procedure 2 or 3 times, and check. thai
there is no leakage in the fuel supply system.
S
Install the rubber boot (2] on the sub-fuel tank/fuel
pump assembly properly.
6.
Install the right side cover (page 2-4).
FUEL PRESSURE INSPECTION
FUEL SYSTEM
Relieve the fuel pressure and disconnect the quick ,------- --- - ----
connect fitting from the fuel injector (page 7-7 ). (1)
Attach the special tools between the fuel injector and
fuel feed hose.
Except U.S.A. TOOLS:
[1] Fuel pressure gauge 07406-0040004
(2) Pressure gauge manifold 07ZAJ·S5A0111
(3] Hose attachmen t, 9 mm /9 mm 07ZAJ-S5A0120
[4] Hose attachme nt , 6 mm /9 mm 01ZAJ-5SA0130
(5J Attachment JOin t, 6 mm l9 mm 07ZAJ ·S5A0150
U.S.A. TOOLS:
Fuel pressure gauge, 100 psi 01406-0040008
Pressure manifold hose 01AMJ-HW3A100
Adapter , female 07AAJ-SSMA400
Adapter , male 07AAJ-S6MA200 I
Connect the fuel pump 2P (Black) connector.
Temporarily connect the battery negative (- ) cable
(page
21-8).
Start the engine and let it idle. L _________________ ~
Read the fuel pressure.
Standard :
316 - 387 kPa (3.2
- 3.9 kg fl cm l, 46 - 56 psi)
If the fuel pressure is higher than specified pressure ,
replace the fuel pump unit (faulty fuel pump or fuel
pressure regUlator
).
If the fuel pressure is lower than specified, inspect th e
following:
- pinched or clogged fuel feed hose, fuel hose or fuel
tank breat
her hose
- fuel flow (page 7-12)
- clogged fuel tank st
ra iner screen (page 7-21 )
- clogged fuel pump
filter (page 7-14)
- fuel pump (page 7- 13)
After
In spection, relieve the fuel pressure (page 7-6).
Wrap iI shop towel Remove the special tools from the fuel injector and fuel
around the feed hose .
aflachment to soak
up
any spilled fuel.
Connect the quick connect fitting to the fuel injector
(page
7- 10).
7-11

Honda TRX500FM Specifications

General

Brand	Honda
Model	TRX500FM
Category	Offroad Vehicle
Language	English