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Honda TRX500FM Service Manual

Honda TRX500FM
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Page #16 background image
GENERAL INFORMATION
CRANKCASEITRANSMISSION/CRANKSHAFT/BALANCER SPECIFICATIONS
Unit: mm (in)
~
=
~~
:::
::r
,T
!i
E
[j
M
'=
=--_
--rc
STANDARO SERVICE LIMIT
Shift
fork
1.0
. Front, re
"'
a,
c-
-'-
13.00= 0
-"'
3
."
02:C
,
CC
(O
.5118 0.5126) 13.04
(O.5~
Claw thickness
==-
1-'
Shaft
0 .0 .
Transmission i Gear
LD
.
Center
-==t
~
'~3
.
000
13.018
(0
.5118 - 0.5125) 13.04 (O.S13)
_ 4,93 5.
00(0
.194 - 0.197) 4.
5(0.18)
12.966 12.984
(O.5
10
5-0.5
112) 12.96 (0.510)
Gear bushing
0.0.
t
M3
---+-
25.000 25.021 (0.9843 - 0.9851) 25.05 (0.986)
M5
20.000 - 20.
021
(0.7874 - 0 .7882) 20.05 (0.789)
CTC2,
C4, CR 28.020 28.041
(1
.
1031-1
.1040) 28.07 (1.105) 1
Reverse
idle
13
.000 13.
021(0
.
5118-0.5126)
13.
04(0.513)
M3
24.959 24 ,980 (0,9826 - 0 .9835) 24.93 (0.98 1)
M5
! 19.966 19.984 (0.7861 0.7868) 19.94 (0.785)
C2 27.984 28.005(1 .
1017-1
.1026) 27.94 (1.100)
~
"C4
'
CR
27.979 28.000(1 .1015 - 1.1024) 27.
93(1
.100)
GeaHo-bushing
M3
~
I
0.020 0.062 (0.0008 - 0.0024) 0.10 (0.004)
clearance
M5
0.016 0,055
(0
.0006 -
0
.
0;;0~2~2)t:::
=:t
0.10 (0.004) j
C2 0.D15 0.057
(0
.0006 -
0
.
~~22)
0.08 (0.003)
Cl.
C4
,
CR
I 0.020
0.OS2
(0.0008 - 0.0024) 0.10 (0.004)
Gear bushing 1.0.
M3
22 .000 22.021 (0.8661 - 0.8670) 22.04 (0.868)
M5
I
17
.016 17.034 (0.6699 0.6706) 17.06
(0
.672)
__
-'-'
_
:C4
25.000 25.021 (0.9843 0.9851) 25.05 (0.986)
Mainshaft 0 .0 . at
M
~
21
'
959
21.980 (0.8645 - 0.8654)
21
,93 (0.863)
-f
I at
M5
16.976 - 16.987 (0.6683 0.6688) t 16.93 (0.667)
I Countershaft 0 .0 . I a t C4 24 .959 24.980
(0
.9826 - 0.9835) 24 .93 (0.981)
~erse
idle
shaft 0 .0 .
12
,966 -
12
.984
(0
.5105 - 0.5112) 12,94 (0.S09)
Bushlng-to-shaft
M3
0.020 0.062 (0.0008 0.0024) 0.10 (0.004)
clearance
M5
0.029 0.058 (0.0011 - 0.0023) 0.10 (0.004)
C4
0.020 0.062 (0.0008 - 0.0024) 0.10 (0.004)
Reverse
idle
gear-tcrshaft clearance t 0.016 0.055 (0.0006 0.0022) 0.10
(0
.004)
Runout 0.15
(O.OOS)
Big
end side clearance 0.05 0.65 (0.002 - 0.026) 0.8 (0.03)
Big
end radial clearance 0.006 0.018 (0.0002 - 0 .0007) 0.05(5J)02)
Crankshaft
ENGINE REMOVAUINSTALLATION
Et
SPECIFICATIONS
U.S,A. 51.4
kg
(113.3 tbs)
Canada
52
.5
kg
(115.7 !bs)
U.
SA
52.3
kg
(llS
.
3Ibs)
Engine dry weight
IT
EM
FMIFPM
FElFPE
Canada 53.4
kg
(117.7Ibs)
Engine oifcapadty After
draining 2.9 liters (3. 1
US
ql. 2,6 Imp qt)
f-
__
After
draining
/
fille
~
Change
3.0 liters (3.2
US
qt. 2.6 Imp ql)
After disassembly 3.31iters (3.5
US
ql. 2.9 Imp qt)
Coolant capacity (radiator and engine)
__
1.5 liters
(l.G
US qt, 1
.3
Imp qt)
Reverse
selector lever freeplay 2 4
mm
(0.1
0.2
in)
FRONT WHEEUSUSPENSION/STEERING SPECIFICATIONS
1
4
4
t
j
__
,-
oo,'""Unll:
mm
(in)
ITEM
-.:::;;;::~
S
~
T
.
ANDARD_
-:;;;==
=
j,
S
ER
VICE
liMIT
~
Minimum
tire tread
dePth
~~~
==-
" . ,
--::
4.0
(0
.16)
Cold
tire L Standard 30 kPa (0.30 kgffcm
2.
4.4:c'P
:OS;~)
_ _
pressure [
With
cargo 30 kPa (0.30 kgflcm', 4.4 psi)
Tie-rod distance between the
ball
joints _ _ _
+
~3~83.1
(
15",.0;;08,,)
=,-
Toe - - Toe-oul:
28±
15
(1.1:t0.6)
1-10
I
L
1

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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