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Honda TRX500FM Service Manual

Honda TRX500FM
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Be sure
to
wear
heavy gloves
10
avoid bums when
handling the heated
case cover.
Using a lorch
10
heal the cover
may
cause warpage.
Apply grease to
the
lips
of
a new oil seal [1] and install it
so that it is flush wilh
Ihe gear case.
RING GEAR CLEARANCE
INSPECTION
Install the ring gear
[1)
with the left shim into the case
cover
[2].
Measure
the
clearance between the ring gear
and
stop
pin
[3]
with a feeler gauge.
CLEARANCE: 0.3 - 0.6
mm
(0,01 - 0 .02 in)
Remove the ring gear.
If Ihe clearance exceeds Ihe standard value. heat the
case cover to approximately
80°C (176°F) and remove
the stop
pin
by
tapping
the
cover.
Install a stop pin shim
[4]
to
obtain the correct
clearance.
Stop
pin
shims:
A: 0.10
mm
(0
.004 in)
B: 0.15
mm
(0
.006 in)
Inslall the shim and drive the stop pin inlo the case
cover.
FINAL GEAR CASE ASSEMBLY
NOT E:
When
the
gear sel, bearing, and/or gear case has
been replaced, check the
following:
- looth contact pattern (page 20-13)
- gear
backlash (page 20-12)
REAR DRIVING MECHANISM
Keep
dusl
and
dirt Clean Ihe mating surface
of
the gear case and cover.
~-
----------------
~
out
of
the case
and
being careful nol
to
damage them.
cover.
Inslall the proper ring gear shims [1] onto Ihe ring gear
[2] and
install them into the gear case.
12J
I1J
20·21

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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