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Honda TRX500FM Service Manual

Honda TRX500FM
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FRONT DRIVING MECHANISM
Remove the lock nut and discard
it.
TOOL:
[1J
Lock
nut
wrench
, 34 x
44
mm 07916·ME50001
Cover the clutch Install the special tools onto the pinion gear shaft and
~~~~
~~::~IIIIIIIIIIIIIIIIII~~~
~
==l
housing mating gear case.
~
surface with
protective tape [
4]
TOOLS:
oran
equival
ent
to
[1J
Pinion
puller
base
prevent damage.
[2J
Puller shaft and
nut
07HMC·MM80110
07965·VM00200
070MF·HP50100
(3J
Threaded
adaptor
U.S.A. TOOLS :
Pinion
puller
base
Puller
shaft
Special
nut
Threaded
adaptor
07HMC·MM8011A
07931 ·ME4010B
07931·HB3020A
070MF·HP5A100
Pull
the
pinion assembly
151
out from the gear case.
PINION
BALL
BEARING AND SHIM
REPLACEMENT
Protect the shaft Pull
the
bearing [1] from the pinion gear
(2J
with a
end with the
pilot
Of
commercially available bearing puller.
an
equivalent.
Remove the bearing and pinion shim.
Replace
the
pinion joint needle beanng
in
the shaft end
if
necessary (page 19-30).
Install
the pinion shim
(1
J
and
bearing [2] onto the pinion
gear
[3].
NOTE
:
When the gear set, differential bearing, differential
housing
andlor gear case has been replaced, use a
2.00 mm (0.0
79
in) thick shim for
Ini
tial reference.
{2]
{2]
{
3]
19·29

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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