ALTERNATOR/STARTER CLUTCH
RECOIL STARTER (Canada type)
REMOVAUINSTALLA TION
Remove
the
mudguards (page
2-6),
Remove the following:
- four bolts
111
and clamp [2]
-
recoil
starter assembly
[3}
Apply locking agent to the boll threads.
Instalilhe
recoil starter assembly with the four bolts and
clamp,
and
lighten the bolts
in
a crisscross pattern
In
several sleps.
Secure the wire with the cramp properly.
Install the mudguards (page 2-6).
STARTER ROPE REPLACEMENT
When the
rope
has
broken
or
the pulley
has
rewound, align
the
rope
holes
by
Pull the starter rope
(1)
fully to align the rope holes
in
I [4]
the drive
pulley
[2J
and housing
[3J,
and secure the
pulley with a vise pliers
or
equivalent
1001
to prevent Ihe
pulley from rewinding.
fUming the
pulley
6-
112
tums
counterclockwise
and hold it
Untie
Ihe slarter rope and remove the rope.
Insert a new
slaner
rope Ihrough Ihe pulley, housing
and grip (4], and tie the rope ends
in
a square knot. Sel
the pulley side rope end into the cavily as shown.
Carefully release the pulley and check the recoil slarter
for smooth operation by
pulling th e grip.
ALTERNATOR STATOR
REAR CRANKCASE COVER
REMOVAL
Remove the following:
- engine from the frame (page 15-4)
- Canada type only: recoil starter (page 13-6)
- FElFPE only: shift angle sensor (page 23-28)
Rope ends:
~
Canada
type
. Hold the recoil starter driven pulley using the special
,-
---
--------------,
tool and loosen the boll.
L
TOOL:
[1]
Recoi
l
pulley
ho
l
de
r
13·6
1
I
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