Honda TRX500FM Service Manual

FRONT DRIVING MECHANISM
Be sure to wear
heavy gloves to
avo«! bums when
f1andilflg /fie f1ealed
gear.
Press the pinion gear in to a new bearing until it is fully
sealed by supporting the bearing inner race.
TOOL:
[1] Attachment , 30 mm 1.0 .
07746-0030300
PINION JOINT NEEDLE BEARING
REPLACEMENT
Remove the pinion ball bearing (page 19-29).
Heat the pinion gear [1] to about 80°C (ll6" F) and
remove the needle bearing [21 . using the special tools.
TOOLS:
Remover head , 12 mm
Remover shaft, 12 mm
Bearing remover , 12 mm
[2[
I' ,:
USlfIg a torch to
heallhe gear may
cause warpage
Remover weight
07936·1660110
07936-1660120
or
07936· 166010A
(U.S.A . only) with
07936·3710100
07741-0010201
or
07936-371020A or
07936-3710200
(U .S.A . only)
·· 1 '
~ l 1
, ."
Press a new bearing into the pinion gear with the '---- liiiiiiii
marking facing up so that it is flush with the shaft end . I
TOOLS;
[1] Driver
(2) Attachment , 22 lit 24 mm
[3] Pilot , 12 mm
07749-0010000
07746-0010800
07746-0040200
Install the pinion ball bearing (page 19-29).
GEAR CASE BEARING REPLACEMENT
DIFFERENTIAL BEARING
19-30
Remove the oil seals [1) from the gear case and cover.
Dnve the bearings
(2) out of the case and cover.
[11
[ 21
- - -[3[
[11

Honda TRX500FM Specifications

General

Brand	Honda
Model	TRX500FM
Category	Offroad Vehicle
Language	English