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Honda TRX500FM Service Manual

Honda TRX500FM
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GENERAL INFORMATION
SERVICE RULES
1.
Use Honda Genuine
or
Honda-recommended parts and lubricants
or
their equi
....
alents. Parts that don't meet Honda's design
specifications may cause damage to the vehicle.
2.
Use the special tools designed for this product to avoid damage and incorrect assembly.
3.
Use only metric tools when servicing the vehicle. Metric botts, nuts and screws are not interchangeable with English fasteners .
4.
Install new gaskets, O-rings, cotter pins, and lock plates when reassembling.
5.
When tightening bolts or nuts, begin with the larger diameter
or
Inner bolt first. Then tighten
to
the specified torque diagonally
in
incremental sleps unless a particular sequence is specified.
6.
Clean parts
in
deaning solvent upon disassembly. lubricate any sliding surfaces before reassembly.
7 After reassembly, check
all
parts for proper installation and operation.
8
Route
all
electrical wires
as
shown
In
the Cable & Harness Routing (page 1-23).
9.
Do
not bend or twist control cables. Damaged control cables will not operates smoothly and may slid( or bind.
10.
Do
not
tow
your A
TV
behind a car or other vehicle.
ABBREVIATION
Throughout
this
manual, the following abbreviation are used to identify the respective parts or systems.
L
""n;",
Abbrev. term Full term
,-
CKP
sensor Crankshaft Position sensor
LCD
liquid Crystal Display
DLC
Data
link
Connector
--
DTC
Diagnostic Trouble Code
PCM
(FEfFPE models) Powertrain Control Module
ECM
(
FM
f
FPM
modelstl
==i
~E~n~g~ine
Control Module
ECT
sensor
-~
Engine Coolant Temperature sensor
EEPROM
ElectncaUy
Erasable Programmable
Read
Only Memory
EPS
Electnc Power Steering
ESP
Electric Shift Program
ECU
Electric Control
U~
HDS
Honda Diagnostic System
IA
CV
_==
====
~
',dle
Air Control
Va
lve
IAT
sensor Intake Air Temperature sensor
MAP
sensor
__
___
_ Manifold Absolute Pressure sensor
MIL
Malfunction Indicator Lamp
PGM-FI
Programmed
Fuel
Injection
SCS
service connector I Service Check Short service connector
TP
sens:~o~,
______
_
~I
Throttle Position sensor
VS
sensor
___
___
_ t Vehicle Speed sensor
l
4WD
! 4 Wheel Drive
________
J-
=-
____
_
1·2

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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