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Honda TRX500FM Service Manual

Honda TRX500FM
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GENERAL INFORMATION
REAR DRIVING MECHANISM
-
--
---
, ,
ITEM
Rear
final
gear
case
cover
bolt
I Rear final gear pinion bearing look nul
Right axle housing mounting nul
Rear final gear case mounting nut
Shock absorber lower mounting nul
Rear final
gear
case skid plate botl
Rear brake
panel mounting nul
Rear wheel hub nut
Trailer hitch
n·u
c
l.--
-
--
-
LIGHTS/METERS/SWITCHES
ITEM
Combination meier mounting
SCfew
Gear posilion switch wire
damp
bolt
Rear brake
light switch screw
Front brake light/inhibitor switch screw
I
4WD
selecl switch
Fuel level
sens;;o~r'ibo~It
==
====-
Q'TY
2
6
1
4
8
1
3
EAD
THR
IA
. D (mm)
0
8
6
4
0
10
10
8
~
o
0
~
0
Q'TY
3
2
1
1
1
3
10
THREAD
DIA
. (
mm
)
5
6
4
4
10
6
ElECTRIC
SHIFT
PROGRAM
(ESP: FE/FPE
model
s )
--'I
--'-
a
-'
T
-
Y
~
~
'
ITEM
Shift
angle sensor bolt
OTHERS
ITEM
Parking
brake lever pivot screw
Rear brake lever pivot bolt
Rear brake lever pivot nut
1-18
2
a 'TV
THREAD
DIA
. (
mm
)
5
THREAD
DIA
. (
mm)
4
6
__
'----'---
--'-_
6
,
I
TORQUE
N'm (
kgf
-m,
IbHt
)
47
(4.8, 35)
25
2.5,18)
98 (10.0, 72)
52
(5.3, 38)
47 (4 .8, 35)
39
(4.0. 29)
32 (3.3, 24)
47
(4.8, 35)
137
(14.0,101)
34 (3.5, 25)
TOROUE
N'm (
kgfm
.
IbHt
)
0.8 (0.1. 0.6
12
(1.2,9)
1.2(0
.1
,0
.9)
1.2 (0.1, 0.9)
12 (1.2, 9)
9.0 (0.9, 6.6)
TOROUE
N'm (
kgf
·m .
IbHt
)
6.0 (0.6. 4.4)
REMARKS
Apply locking agent to
the threads.
Lock nut:
replace with
a
new
one. Stake.
lock
nut: replace
with
a
new
one.
Lock nul. replace with
a new one
Lock nut: replace with
a
new
one.
+--
Aloe
bolt: replace
with a new one.
Lock nut: replace with
a newane.
CasUe
n~1:
tighten to
the speCified torque
and further tighten
until its grooves align
with the cotter
pin
hole
For
tightening
procedure:
See
page
20-24
lock
nul: replace with
a
new
one.
REMARKS
Apply locking agent to
the threads.
Apply iocking
agentto
the threads.
Apply locking agent to
the threads.
REMARKS
Apply locking
agenllo
the threads.
I
TORQUE
REMARK
~
N'm
(kgf
'm ,
Ibf
f·
.
~
)
~E====
6.9(~.1)
9.8 (1.0. 7.2)
9.8 (1.0, 7.2)

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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