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Honda TRX500FM Service Manual

Honda TRX500FM
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Apply grease to the lips
of
a new dust seal
(11
and
install it into the wheel hub
121
with the flat side facing
in
until
it
is fully seated.
Apply molybdenum disulfide grease to the axle splines
13].
Do
nol get grease Install the wheel hub onto the left side
of
the axle.
on
the
axle /hreads.
Do
not tighten
it
yel. Install the hub nut loosely.
Apply grease to the lips of a
new
dust seal
[1
].
Install the dust seal into
the
brake panel
so
that it is
flush with the brake panel.
Coal a new O-ring
[21
with grease and install it
in
to the
brake panel groove.
Do
nol get grease Install the brake panel assembly onto the axle.
OIl
the
brake
shoe
limngs.
Install four new nuts
[1]
and tigh t
en
them to the
specified torque.
TORQUE: 47 N'm (4.8
kgf
'm, 35
IbUt)
Install the brake cables
121
into the cable holders on the
brake
panel (upper holder for lever brake cable and
lower holder
for pedal brake cable).
Install the cable springs [3] onto the cables . Connect
the brake cables
to
the brake arm with the joint pins
{41
and adjusting nuts
[5]
.
Connect the breather hose
[6]
.
Whenever Install the rear brake drum (torque Ihe hub nut)
removingbolhhub
(page 18- 1
9)
.
nuts, firs/lighten
nght sKie, then
tighten the
/eft
side
.
REAR DRIVING MECHANISM
- 1
3)
~
12)
Tighten the hub nut
[11
to the specified torque and '
-----
::::
::0
further tighten unt
it
its grooves align with the cotter pin I
hole.
TORQUE
: 137 N'm (14.0
kgf
'm ,
101
IbHt)
Install a new cotter pin
12]
.
I
ns
lall the left rear wheel (page 17-6).
Fill the gear case with Ihe recommended oil
(page 3-17).
12)
~
....
20-25

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Honda TRX500FM Specifications

General IconGeneral
BrandHonda
ModelTRX500FM
CategoryOffroad Vehicle
LanguageEnglish

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