INDEX
REAR AXLE REMOVAL ··············································· 20·7
REAR BRAKE DRUMfSHOES ..
.........
..
............
..
... .
..
18·16
REAR BRAKE LIGHT SWiTCH····· .... ··· .... ···
..
···· ...... ·
..
22-13
REAR BRAKE
PEDAL····
..
· .... ···
..
···
..
·
..
··
..
················ . 18-20
REAR
FENDER
COVER ········
..
·
..
·······
..
····,
....
......... ···· 2-9
REAR FENDER/CARRIER·
··
··· ············
···
·····
..
··· ···· ·····
..
· 2-11
REAR FINAL DRIVE INSTALLATION
··
··········· .......... 20-22
REAR
FINAL DRIVE REMOVAL ··············
..
··· ..........
'"
20-9
REAR
FINAL
GEAR ASSEMBLy ······························· 20-19
REAR FINAL GEAR CASE BEARING
REPLACEMENT························
................ ··········· ···· 20-17
REAR FINAL GEAR CASE OIL AND
DIFFERENTIAL OIL ········
..
··
···
..
···········
··
..
..
····
..
··
··
··
· ....
··
3·17
REAR FINAL GEAR DISASSEMBL Yf
INSPECTION· .... ···· .... ····
..
··
..
··
..
··
....
···
..
···
..
·
..
··
..
··
·
··
..
·.,
..
20-12
REAR SHOCK ABSORBER
..
··
................
.... .......... 17-6
REAR WHEEL
""'"'''''''''''''
''
'''''''''''''''
.............
..
..... 17·6
RECOIL STARTER
(Canada type) ............. ................. 13-6
RECTIFIER (Canada type) .....
..
....................... -............ 5-10
REGULATOR/RECTIFIER ·,···········
..
···
.... ····,· ,
··
..
········ 21-10
RELIEF VALVE ........................................................... 9-6
RE
VERSE LOCK
SySTEM
..
· .............. ·
..
· .................. 3·23
SEAT
........... , ........ , .........
..
.............. ...................... , ... 2-4
SENSOR UNIT (MAPfTP SENSOR)
..
.......................... 4·30
SERVICE INFORMATION
ALTERNATOR/STARTER CLUTCH
.... , ...... ,.... .
..
13-4
BATIERY
fCHARGING SYSTEM ............................ 21-4
BRAKE
SYSTEM .............
..
...................................... 18-4
CLUTCH/GEARSHIFT LINKAGE .......................... 12-3
COOLING
SySTEM
····
..
···
.... ··· ....
···
..
·
··
···,···
..
····
..
·····," 8-3
CRANKCASElTRANSMISSIONfCRANKSHAFTI
BALANCER·
............................................................ 14·3
CYLINDER
HEADNALVE
..
.... · .... · ........ · ................ 10-4
CYLINDER/PISTON ......
...
....................................... 11·3
ELECTRIC POWER STEERING (EPS)
··
..
····
..
········· 24-4
ELECTRIC SHIFT PROGRAM (ESP)···
....
··
..
·
..
· .... ··· 23-4
elECTRIC
STARTER .... , ................... ............... , ...... 6-3
ENGINE REMOVAUINSTALLATlON ...... · ...... · ........ 15-3
FRAME/BODY
PANElS
fEXHAUST SYSTEM .......... 2·2
FRONT DRIVING MECHANiSM .... · .... · ................ ·
..
19-3
FRONT WHEEUSUSPENSIONISTEERING ,
..
.
..
, .... 16-4
FUEL SYSTEM
.....
..
.................................................. 7-3
IGNITION SYSTEM
............. , ............................... -..... 5-3
LlGHTSfMETERS/SWITCHES
.... ............................ 22-3
LUBRICATION
SySTEM
·
··
···
..
···· ··
···
..
···
....
··
· ....
··
..
···
..
· 9·3
MAINTENANCE ...... .................. .......... . 3-2
PGM·FI
SySTEM
··
..
···· .... ·
..
·
..
··· ...... · ....
··
.... ·•·
..
·· ....
,··
..
4-4
REAR DRIVING MECHANISM ......
.. ..
........ 20·3
REAR WHEEUSUSPENStON··········
..
··
.... ···
..
·····
..
···
17-3
TROUBLESHOOTING ....
···
.................................... 19-6
SERVICE RULES
..
· .................................................. 1-2
SHIFT ANGLE SENSOR· .... ·
··
..
·····
..
·
···
..
···
·
..
··
········ .... · 23-27
SHIFT CONTROL MOTOR/REDUCTION GEARS .... 23-30
SIDE COVER ............... ...............
..
.............. 2-4
SPARK ARRESTER
..
· ............ ·
..
· ........................ · ........ · 3-25
SPARK PLUG ...... · ....
.. ..
··
..............
..
.......................... 3-8
SPECiFiCATIONS·
..
··
·
··
..
· .............................................. 1-6
STARTER MOTOR ............................................... ' ,····
··6-6
STARTER RELAY SWITCH ..........
.. ..
.... ........... 6-8
STEERING SHAFT (FMfFE models) ...... ·
..
· ........
....
.... 16-27
STEERING SHAFT HOLDER BEARING .................... 3-26
STEERING SHAFTfEPS UNIT (FPMJFPE models)
'"
16-32
STEERING SYSTEM .... , .....
..
...........
..
..............
..
...
....... 3-26
SUB-FUEL TANK/FUEL
PUMp
..
· ........................ · ...... 7-13
SUSPENSION ..... , ..... , ............................ , ..................... 3-25
SUSPENSION ARM"
""""""
""
"""""""
,,,,,,,,,,,,
,,,
,,,, 16-23
SWINGARM .... .
.......
. ........................................ 17-8
SYMPTOM TROUBLESHOOTING
ELECTRIC POWER STEERING (EPS)
..... ·
..
·
..
· .... -24-4
ELECTRIC SHIFT PROGRAM (ESP)
.. .. ..
...........
..
... 23-5
PGM-FI SYSTEM .........
..
............... ·
..
····
···
..
······
..
······ 4·5
SYSTEM COMPONENTS
ALTERNATOR/STARTER CLUTCH ····················
..
,·
13-2
BRAKE SYSTEM
..
···
..
,·······
..
·····,····,· ·
..
···
··
········· ....
···
18-2
CLUTCHfGEARSHIFT LINKAGE .... · .................. ·
..
·
..
12-2
CRANKCASEfTRANSMISSIONfCRANKSHAFTf
BALANCER
...
...........
...
..
...........
...
...........
..
............
...
14-2
CYLINDER
HEADNALVE
........ ·
..
· ........ ·
..
·
..
·
..
· ........ ' 10-2
CyLINDER/PiSTON
..
······ .... · .... ·
..
···.... 11-2
ENGINE REMOVAUINSTALLATION ·
..
..............
' 15-2
FRONT
DRIVING MECHANISM
..
· ............ ..........
.. ..
19·2
FRONT WHEEUSUSPENSIONfSTEERING ,
..
· .... 16·2
FUEL SYSTEM .....................................................
..
7-2
REAR
DRIVING MECHANiSM·
..
····
..
,······
..
··········
..
··
20-2
REAR WHEEUSUSPENSION ...................... ·
..
..
.... 17-2
SYSTEM DIAGRAM
BATIERY
fCHARGING
SySTEM
.............. · .... · ........ 21-2
ELECTRIC POWER STEERING (EPS) ··
..
··
·
..
,··,·····
·24-3
ELECTRIC SHIFT PROGRAM (ESP) ................ ,-... , 23-3
ELECTRIC STARTER
..
·
......
· ............................ ·
..
· 6-2
IGNITION SYSTEM ......................... .... .... · ....
..
..
..
·
..
· 5-2
PGM-FI
SySTEM
·,····
··
···········
..
················ ....
···
..
···
..
··"
4-3
THERMOSTAT
.... ......................... · .... · .... · ........ · .... · 8·8
THROTILE
BODy
..
··
.... ·
..
···
..
···
..
···
..
··,
...
..
.......... ,
..
····· 7-20
THROTILE
HOUSING ....
..
...... ·
.. ..
· .... · ...... ·
..
·,
..
· .... ·
..
..
16
-
11
THROTILE
OPERATION
..
' .................................... 3-4
TIE·ROD
....
··
..
··
....
··
..
,··
..
···
..
···· ......
··
....
··
..
····
..
··
..
········
..
· 16-40
TIE·ROD AND JOINT BOOTS
..
·
..
..
.... · .... · .... · ........ · .... ·
..
3·26
TIRES .
..
.... , ..... ................
..
...........
..
.....................
,·
..
···· 16·13
TOOL BOX LID ........
..
............................... .
......
· 2· 10
TORQUE VALUES
...............
, ................................. 1·13
TRANSMiSSiON····
,··
..
···
..
,····,···
..
···
..
····
..
······
..
···
..
··
..
··
··
..
14-8
TROUBLESHOOTING
ALTERNATOR/STARTER CLUTCH ..............
..
..... 13·5
BATIERY
fCHARGING
SySTEM
········
..
···
··
..
······
···
..
21
-6
BRAKE
SYSTEM
···
..
· .... ·····,· .... ······
..
····
..
···········
..
···
··
18
·6
CLUTCH/GEARSHIFT LINKAGE ·
..
···
..
··· ....
··
..
···
..
··
..
12-5
COOLING SYSTEM
··
..
···
..
···
..
···
..
········ ....
··
..
··
..
···
..
·····
..
8-4
CRANKCASElTRANSMISSIONfCRANKSHAFTf
BALANCER .............
..
..
. ............
.........
.
.......
· ...... ·
14
·6
CYLINDER
HEAD
N AL VE .............................. ·
..
···
..
·10-6
CYLINDER/PISTON ···
···
··,··
..
··········
..
······
..
··········,·,·
..
11
·3
ELECTRIC STARTER ·······
..
········· .... ·······
..
·······
..
········ 6-4
FRAME/BODY PANELSfEXHAUST SYSTEM .......... 2-2
FRONT WHEEUSUSPENSIONfSTEERING
..
···· ··
..
· 16-7
FUEL
LINE .
..
.................. ,
...
................ ···· ····· ····
···
..
···· 7-5
IGNITION
SySTEM·
··
....
··
..
·,
....
··
..
···
..
····
··
·
..
··· ····
..
·
..
··
5-4
LUBRICATION SYSTEM ............. , ····
..
·
..
· 9·3
REAR DRIVING MECHANiSM···.. ··········· ....
··
·20·6
REAR WHEEUSUSPENSION
..
..
........... , ............... , 17-5
TROUBLESHOOTING INFORMATION
ELECTRIC POWER STEERING (EPS)
.....
..
.......... 24-9
ELECTRIC SHIFT PROGRAM (ESP) .....
..
............. 23-10
PGM·Fl SYSTEM
............................................... · .... 4-10
VALVE CLEARANCE .......................................... ·
..
·
..
· 3-9
VALVE GUIDE REPLACEMENT
....
·
..
· ...... ·
..
..
..
· ........ ·
10
-12
VALVE SEAT lNSPECTlONfREFACING
..
·
..
..
..
·
..
·
..
·
..
· 10·
13
VS SENSOR ......................... -.............. , ...................... 23-27
WATER
PUMp
..
·
..
···
..
····
..
··
.... ····· ·
..
···· ····
..
··
..
···, ·
..
··
·
..
··
..
8-
11
WHEEL HUB AND
KNUCKlE
··
··
..
···
·
..
····
..
····· ·
..
···
..
··
..
·16
-16
WHEElSfT1RES ......................................................... 3-25
WIRING DIAGRAMS
FE model
···
..
···
..
····,···
..
·
··
..
········
··
..
······
..
·
··
..
····,
········· 25-3
FM model .............. , .... , .................
..
, ................
··
..
·
··25
·2
FPE model· ....
··
..
··
....
··
..
··
..
···
..
··
..
····
••
••··
..
···
..
•
•·
"'
25-5
FPM
model
..
·
..
,
..
···
..
··
..
··
..
···· ·• •·
..
···•
..
·
·•
··
.... ···
..
·
··
..
··
··
25-4
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