Programming and Operating Manual (Turning)
6 01/2017
12 Cycles ................................................................................................................................................................ 147
12.1 Overview of cycles .............................................................................................................................. 147
12.2 Programming cycles ............................................................................................................................ 147
12.3 Graphical cycle programming in the program editor............................................................................ 148
12.4 Drilling cycles ...................................................................................................................................... 149
12.4.1 General information............................................................................................................................. 149
12.4.2 Requirements ...................................................................................................................................... 150
12.4.3 Drilling, centering - CYCLE81 ............................................................................................................. 152
12.4.4 Drilling, counterboring - CYCLE82 ...................................................................................................... 154
12.4.5 Deep-hole drilling - CYCLE83 ............................................................................................................. 156
12.4.6 Rigid tapping - CYCLE84 .................................................................................................................... 160
12.4.7 Tapping with compensating chuck - CYCLE840 ................................................................................. 164
12.4.8 Reaming1 - CYCLE85 ......................................................................................................................... 168
12.4.9 Boring - CYCLE86............................................................................................................................... 170
12.5 Turning cycles ..................................................................................................................................... 172
12.5.1 Requirements ...................................................................................................................................... 172
12.5.2 Cutoff - CYCLE92 ............................................................................................................................... 174
12.5.3 Groove - CYCLE93 ............................................................................................................................. 176
12.5.4 Undercut (forms E and F to DIN) - CYCLE94 ..................................................................................... 183
12.5.5 Cutting with relief cut - CYCLE95 ........................................................................................................ 186
12.5.6 Thread undercut - CYCLE96 ............................................................................................................... 200
12.5.7 Thread chaining - CYCLE98 ............................................................................................................... 203
12.5.8 Thread cutting - CYCLE99 .................................................................................................................. 208
12.6 Error messages and error handling ..................................................................................................... 215
12.6.1 General Information ............................................................................................................................ 215
12.6.2 Error handling in the cycles ................................................................................................................. 215
12.6.3 Overview of cycle alarms .................................................................................................................... 215
12.6.4 Messages in the cycles ....................................................................................................................... 215
13 Machining typical turning parts ............................................................................................................................. 216
13.1 Operations before programming ......................................................................................................... 216
13.2 Programming for machining a spherical surface (Example 1) ............................................................. 216
13.3 Programming for machining contours (Example 2) ............................................................................. 221
13.4 Programming for roughing, grooving and threading (Example 3) ........................................................ 228
13.5 Programming for roughing and finishing (Example 4) ......................................................................... 236
13.6 Program simulation and execution ...................................................................................................... 242
A Appendix ............................................................................................................................................................ 243
A.1 Operating area overview ..................................................................................................................... 243
A.1.1 Machining operating area .................................................................................................................... 243
A.1.2 Program editing operating area ........................................................................................................... 243
A.1.3 Offset operating area .......................................................................................................................... 244
A.1.4 Program management operating area ................................................................................................ 245
A.1.5 System data operating area ................................................................................................................ 249
A.1.6 Alarm operating area ........................................................................................................................... 250
A.2 Operating mode overview ................................................................................................................... 251
A.2.1 "AUTO" mode...................................................................................................................................... 251
A.2.2 "JOG" mode ........................................................................................................................................ 252
A.2.2.1 Running the spindle manually ............................................................................................................. 254
A.2.2.2 Executing M functions ......................................................................................................................... 255
A.2.2.3 Setting the relative coordinate system (REL) ...................................................................................... 255
A.2.2.4 Setting the JOG data ........................................................................................................................... 256
A.2.3 "MDA" mode........................................................................................................................................ 257
A.3 Additional method for measuring the tool ............................................................................................ 258
A.4 Activating the contour handwheel via the NC program ....................................................................... 259
A.5 The help system .................................................................................................................................. 261
A.6 Operation wizard ................................................................................................................................. 263
A.7 Editing Chinese characters ................................................................................................................. 264
A.8 Calculating contour elements .............................................................................................................. 265