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Siemens SINUMERIK User Manual
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Programming and Operating Manual (Turning)
01/2017
9
2.1.2
PPU contr
ol eleme
nts
â‘
Status indicator
s
⑧
Alarm cancell
ation ke
y
Cancels alar
ms and me
ssages tha
t are mar
ked with t
he
symbol on t
his key
â‘¡
Protective
cover for US
B interf
ace
⑨
Wiz
ar
d key
Guides yo
u through
perform
ing basic
commissio
n
in
g
and operation tas
ks
â‘¢
USB interface
â‘©
Help key
Calls help inform
ation
â‘£
Horizontal a
nd verti
cal keys
Call the c
orrespon
ding vertic
al/hori
zontal
softkeys o
n
the screen
⑪
Cursor keys
⑤
Return key
Returns to t
he next
higher
-
l
evel menu
â‘«
Modifier keys for use in key combination
s
â‘¥
Menu extensi
on key
Calls the extende
d menu items
⑬
Edit control keys
⑦
Alphabetic and numer
ic keys
â‘
Operating area keys
8
10
Table of Contents
Default Chapter
2
Preface
2
Table of Contents
3
1 Fundamental Safety Instructions
7
General Safety Instructions
7
Industrial Security
7
2 Introduction
8
Panel Processing Units (Ppus)
8
PPU Versions
8
PPU Control Elements
9
Screen Layout
11
Machine Control Panels (Mcps)
12
MCP Versions
12
MCP Control Elements
12
Coordinate Systems
15
Protection Levels
16
3 Common Notices for Machining Operations
18
4 Switching on and Referencing
18
5 Setting the User Interface Language
19
6 Setting up Tools
20
Creating a Tool
20
Creating/Changing a Cutting Edge
22
Activating the Tool and the Spindle
23
Assigning the Handwheel
24
Assigning the Handwheel through the MCP
24
Assigning the Handwheel through the PPU
25
Measuring the Tool Manually
26
Measuring the Tool Manually (Without the y Axis)
26
Measuring the Tool Manually (with the y Axis)
28
Verifying the Tool Offset Result
31
7 Creating Part Programs
32
Creating a Part Program
32
Editing the Part Program
34
Using a Standard Program Structure
34
Editing a Part Program
34
Understanding Frequently Used Programming Instructions
37
Dimension Units in Inch or MM (G70/G71)
37
Definition of Work Offset (G54 to G59, G500, G90/G91)
38
Rapid Traverse (G00)
39
Tool and Traverse (T, D, F, G94/G95, S, M3/M4, G01)
39
Tool Radius Compensation (G40, G41/G42)
39
Turning Circles and Arcs (G02/G03)
40
Fixed Point Approach (G74/G75)
41
Spindle Control
41
Setting Dwell Time in the Program (G04)
41
8 Program Simulation
42
Simulation Prior to Machining of the Workpiece
42
Simultaneous Recording Prior to Machining of the Workpiece
44
9 Machining the Workpiece
45
Executing a Part Program
45
Executing Specified Blocks
46
Correcting a Part Program
47
Simultaneous Recording During Machining of the Workpiece
47
Entering the Tool Wear Offsets
48
10 Other Common Operations
51
Program Control Functions
51
Program Test
51
Dry Run Feedrate
51
Conditional Stop
52
Skip Block
52
Single Block Mode
52
Rapid Traverse Override
52
Auxiliary Function Lock
52
Setting up the Workpiece
53
Measuring the Workpiece
53
Entering/Modifying Workpiece Offsets
54
Entering/Modifying the Setting Data
55
Setting R Parameters
58
Setting User Data
58
Setting the Date and Time
59
Executing/Transferring a Part Program from External
59
Executing/Transferring through the USB Interface
59
Executing from External (through USB Interface)
59
Transferring from External (through USB Interface)
60
Executing/Transferring through the Ethernet Connection
61
Configuring the Network Drive
61
Executing from External (through Ethernet Connection)
63
Transferring from External (through Ethernet Connection)
64
Executing/Transferring through the RS232 Interface (PPU160.2 Only)
65
Configuring RS232 Communication
65
Executing from External (through RS232 Interface)
66
Transferring from External (through RS232 Interface)
67
Configuring the Firewall
68
Extending/Deactivating the CNC Lock Function
68
Data Backup
71
Internal Data Backup
71
External Data Backup
72
External Data Backup in a Data Archive
72
External Data Backup of Separate Files
73
Pocket Calculator
75
11 Programming Principles
76
Fundamentals of Programming
76
Program Names
76
Program Structure
77
Programming Instructions
77
Programming Dimensions
77
Absolute/Incremental Dimensioning: G90, G91, AC, IC
78
Dimensions in Metric Units and Inches: G71, G70, G710, G700
79
Radius/Diameter Dimensions: DIAMOF, DIAMON, DIAM90
79
Programmable Work Offset: TRANS, ATRANS
81
Programmable Scale Factor: SCALE, ASCALE
83
Workpiece Coordinate System- Settable Work Offset: G54 to G59, G500, G53, G153
84
Linear Interpolation
85
Linear Interpolation with Rapid Traverse: G0
85
Feedrate F
86
Linear Interpolation with Feedrate: G1
87
Circular Interpolation
87
Circular Interpolation: G2, G3
87
Circular Interpolation Via Intermediate Point: CIP
91
Circle with Tangential Transition: CT
91
Thread Cutting
92
Thread Cutting with Constant Lead: G33
92
Programmable Run-In and Run-Out Path for G33: DITS, DITE
94
Thread Cutting with Variable Lead: G34, G35
95
Thread Interpolation: G331, G332
96
Fixed Point Approach
97
Fixed Point Approach: G75
97
Reference Point Approach: G74
97
Acceleration Control and Exact Stop/Continuous Path
98
Exact Stop/Continuous-Path Control Mode: G9, G60, G64
98
Acceleration Pattern: BRISK, SOFT
100
Dwell Time: G4
100
The Third Axis
101
Spindle Movements
101
Spindle Speed S, Directions of Rotation
101
Spindle Positioning
102
Spindle Positioning (SPOS, SPOSA, M19, M70, WAITS)
102
Spindle Positioning (SPOS, SPOSA, M19, M70, WAITS): Further Information
107
Gear Stages
108
Special Turning Functions
108
Constant Cutting Rate: G96, G97
108
Rounding, Chamfer
110
Contour Definition Programming
112
Tool and Tool Offset
114
General Information (Turning)
114
Tool T (Turning)
114
Tool Offset Number D (Turning)
115
Selecting the Tool Radius Compensation: G41, G42
118
Corner Behavior: G450, G451
120
Tool Radius Compensation OFF: G40
121
Special Cases of the Tool Radius Compensation
121
Example of Tool Radius Compensation (Turning)
122
Special Handling of Tool Compensation (Turning)
123
Miscellaneous Function M
123
H Function
124
Arithmetic Parameters, LUD and PLC Variables
124
Arithmetic Parameter R
124
Local User Data (LUD)
126
Reading and Writing PLC Variables
127
Program Jumps
127
Unconditional Program Jumps
127
Conditional Program Jumps
128
Program Example for Jumps
129
Jump Destination for Program Jumps
130
Subroutine Technique
131
General Information
131
Calling Machining Cycles (Turning)
132
Executing Internal and External Subroutines (CALL, EXTCALL)
133
Timers and Workpiece Counters
134
Runtime Timer
134
Workpiece Counter
136
Kinematic Transformation
138
Face Milling on Turned Parts (TRANSMIT)
138
Cylinder Surface Transformation (TRACYL)
140
12 Cycles
147
Overview of Cycles
147
Programming Cycles
147
Graphical Cycle Programming in the Program Editor
148
Drilling Cycles
149
General Information
149
Requirements
150
Drilling, Centering - CYCLE81
152
Drilling, Counterboring - CYCLE82
154
Deep-Hole Drilling - CYCLE83
156
Rigid Tapping - CYCLE84
160
Tapping with Compensating Chuck - CYCLE840
164
Reaming1 - CYCLE85
168
Boring - CYCLE86
170
Turning Cycles
172
Requirements
172
Cutoff - CYCLE92
174
Groove - CYCLE93
176
Undercut (Forms E and F to DIN) - CYCLE94
183
Cutting with Relief Cut - CYCLE95
186
Thread Undercut - CYCLE96
200
Thread Chaining - CYCLE98
203
Thread Cutting - CYCLE99
208
Error Messages and Error Handling
215
General Information
215
Error Handling in the Cycles
215
Overview of Cycle Alarms
215
Messages in the Cycles
215
13 Machining Typical Turning Parts
216
Operations before Programming
216
Programming for Machining a Spherical Surface (Example 1)
216
Programming for Machining Contours (Example 2)
221
Programming for Roughing, Grooving and Threading (Example 3)
228
Programming for Roughing and Finishing (Example 4)
236
Program Simulation and Execution
242
A Appendix
243
Operating Area Overview
243
Machining Operating Area
243
Program Editing Operating Area
243
A.1 Operating Area Overview
243
Offset Operating Area
244
Program Management Operating Area
245
System Data Operating Area
249
Alarm Operating Area
250
Operating Mode Overview
251
AUTO" Mode
251
JOG" Mode
252
A.2.2 "JOG" Mode
252
Running the Spindle Manually
254
Executing M Functions
255
Setting the Relative Coordinate System (REL)
255
A.2.2.2 Executing M Functions
255
Setting the JOG Data
256
MDA" Mode
257
A.2.3 "MDA" Mode
257
Additional Method for Measuring the Tool
258
Activating the Contour Handwheel Via the NC Program
259
The Help System
261
Operation Wizard
263
A.6 Operation Wizard
263
Editing Chinese Characters
264
Calculating Contour Elements
265
Free Contour Programming
269
Defining a Start Point
271
Programming Contour Element
272
Parameters for Contour Elements
275
Undercuts for Turning Technology
278
Specifying Contour Elements in Polar Coordinates
278
Cycle Support
281
Programming Example for Turning Application
281
Word Structure and Address
285
Character Set
286
Block Format
287
List of Instructions
288
Other manuals for Siemens SINUMERIK
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Equipment Manual
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Siemens SINUMERIK Specifications
General
Brand
Siemens
Model
SINUMERIK
Category
Control Unit
Language
English
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