9-4
OVERHEATING/FAULTY BRAKE/
FRONT FORK OIL LEAKAGE AND FRONT FORK MALFUNCTION
TRBL
SHTG
OVERHEATING
OVERHEATING
Ignition system
Improper spark plug gap
Improper spark plug heat range
Faulty ignitor unit
Fuel system
Improper carburetor main jet (improper setting)
Improperly adjusted fuel level
Clogged air filler element
Compression system
Heavy carbon build-up
Engine oil
Incorrect oil level
Improper oil viscosity
Inferior oil quality.
Brake
Dragging brake
Cooling system
Faulty water temperature gauge
Faulty thermo unit
Incorrect coolant level
Faulty thermostatic valve
Faulty thermo switch
Clogged or damaged radiator
Faulty radiator cap
Seized impeller shaft
Inoperative fan motor
FAULTY BRAKE
POOR BRAKING EFFECT
Disc brake
Worn brake pads
Worn disc
Air in brake fluid
Leaking brake fluid
Faulty cylinder cup kit
Faulty caliper seal kit
Loose union bolt
Broken brake hose
Oily or greasy disc/brake pads
Improper brake fluid level
FRONT FORK OIL LEAKAGE AND FRONT FORK MALFUNCTION
OIL LEAKAGE
Bent, damaged or rusty inner tube
Damaged or cracked outer tube
Damaged oil seal lip
Improperly installed oil seal
Improper oil level (too much)
Loose damper rod holding bolt
Broken cap bolt O-ring
MALFUNCTION
Bent, deformed or damaged inner tube
Bent or deformed outer tube
Damaged fork spring
Worn or damaged slide metal
Bent or damaged damper rod
Improper oil viscosity
Improper oil level
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