CRANKSHAFT, PISTON AND CYLINDER BODY
INSTALLING THE PISTON RING
1. Install:
ī
Oil ring
1
ī
2nd ring
2
ī
Top ring
3
NOTE:
ī
When installing oil ring, first install the
expander ring and then the side rails.
ī
When installing the 2nd ring and top ring,
make sure the āNā mark faces upward.
ī
After installing the piston rings, check
that they move smoothly.
2. Set:
Set the piston ring end gaps as shown.
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Top ring end gap
a
ī
2nd ring end gap
b
ī
Oil ring Upper side rail end gap
c
ī
Oil ring expander ring end gap
a
ī
Oil ring lower side rail end gap
d
INSTALLING THE CONNECTING ROD
Install:
ī
Piston 1
ī
Connecting rod 2
ī
Piston pin 3
ī
Circlip 4
NOTE:
Install the connecting rod with āYAMAHAā
mark facing towards the āUPā mark on the
piston crown.
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