12、MUFFLER COMPONENT 104
CHK
ADJ
No. Part No. Part Name QTY CAUTION
1 1224100-013000
-
S oxygen sensor fixed buckle
2 1250205-023000 GB70.1 inner hexagonal M8X35 ( color Zinc) 2
3 1274100-068095 ZT310 Muffler flanging bushing 4
4 1250303-011093
(
)
5 1251300-058093 inner hexagonal nut M8 ( color Zinc) 2
6 1020241-094000
-
7 1070100-133000
-
S engine exhaust port seal gasket
1
A B
C D
E
PROCEDURE:
●Oxygen sensor fixed buckle
Pull the cable clip (1) out of the radiator bracket with the pliers after slightly clamping it to the outside top (as
shown in PIC A). Separate the oxygen sensor connector from the main harness.
●Muffler component
Lower the side bracket to fix the motorcycle.
Under the right nameplate of the motorcycle, remove the bolt (2)after fixing the nut (4) with a boxer wrench,
and remove the flanging bushing (3), as shown in PIC B.
Remove the nut (5) and remove the muffler flange (6) as shown in PIC C.
Hold the muffler front assembly with one hand, remove the bolt (2) from the bottom of side bracket mounting
plate with one hand, and remove the bushing (3) as shown in PIC D.
After removing the muffler front component, remove the gasket (7) as shown in PIC E.
CAUTION:
●The lower wind deflector assembly needs to be removed in advance,details about discounting step shown as“
Lower shroud assembly”.
●The muffler should be completely cooled before it is disassembled.
●Prevent other staff from entering the interior of muffler or engine.
●It is recommended that a new gasket should be replaced each time during the front assembly of muffler
removing so as to prevent air leakage.
Fig.2 Muffler component Muffler front component 1