1、FRAME COMPONENT 8
CHK
AD
J
NO. PART NO.
-
TFT Instrument
1184200-046000
-
1184200-164000 ZT310-T1 wiring harness assembly (Bosch ECU)
2 1224100-037000 0 grade flame retardant cable tie (black 3.6×295) 20
1184200-108000 ZT310 EFI ignition coil
1184200-104007 ZT310 EFI ignition coil (with high voltage line)
4 1184200-039000 ZT310-R flasher 1
5 1244100-082000 ZT250-R dump switch rubber sleeve 1
6 1184100-002000 ZT250-S dump switch 1
7 1251100-102000 Non-standard bolt M6×16
(
)
8 1274100-085000 ZT250-R ignition coil mounting bracket 1
9 1250201-032093 GB818 M5×16
(
Environmental friendly color
)
10 1184200-024000 ZT310-R side bracket relay 1
G8HN-1C4T-RJ
11 1184100-017000 ZT250-S EFI Relay 2 KH-1A4T
12 1250303-010093 GB6177.1 M6
(
Environmental friendly color
)
1184200-033000 ZT310-R rectifier (for lithium battery) lithium battery
1184200-133000 ZT310 rectifier (230W) colloid battery
1184200-174000 ZT310 rectifier (five wire)
FIG.1 FRAME&ELECTRONIC
PARTS COMPONENT
Electrical device component-1
1184200-177000
ZT310 EFI ignition coil (with high-voltage wire/with
damping wire)
1 1
13
new
old
●Main harness
Unplug all electrical components connected to the main harness.Different connectors ,different
operation,it according to the actual situation.It may use one word screwdriver,plier,scissors and so on.The
cable tie⑵ can be used to pick up the head restraint piece with scissors as shown on the left.
●Flasher and dump switch
Widen and Remove the rubber sleeve that connects the flasher ⑷ to the mounting bracket on the frame,
and remove the rubber sleeve of dump switch ⑸with the same method, then separate the dump switch
⑹.
●Relay and side bracket relay
Pull out the side bracket relay ⑽ and electric injection relay ⑾ directly.
●Ignition coil and support
Remove the crosshead bolts ⑼ with a cross screwdriver and remove the ignition coil⑶. Use the inner
hexagon tool to loosen the bolts⑺ and remove the ignition coil bracket⑻.
●Rectifier
Use sleeve to loosen the nut⑿,and remove the rectifier⒀. Note that the rectifier is not universal.The
back of rectifier printed "ZT310(230W)" for the colloid battery,othervise for the lithium battery.
CAUTION:
●The ignition coil can not be universal.If your motorcycle used " 1184200-108000 ZT310 EFI ignition
coil" when replacing the wire harness component,it will be purchased with "1184200-104007 ZT310 EFI
ignition coil (with high voltage line)"
13 1
TFT Instrument
ZT310-X Electronic
Instrument
ZT310(five
wire)
ZT310 EFI ignition coil
ZT310 EFI ignition coil