7、FRONT FORK COMPONENT 46
CHK
ADJ
N
O. PART NO. PART NAME QTY CAUTION
1154200-003000
ZT310-X throttle oil line
1154200-018000
ZT310-X throttle oil line(Bosch)
1154200-004000
ZT310-X throttle oil return line
1154200-017000
ZT310-X throttle oil return line(Bosch)
3 1224200-016000
4 1224100-051000 0 grade flame retardant cable tie (black 2.5×100) 1
5 1244100-042000 ZT250-R right hand rubber sleeve 1
1184200-022000 ZT310-X right hand switch Stop selling
1184200-140000 ZT310-X1 right hand switch New
7 1250205-031091 GB70.1M6×30 (stainless steel) 2
1184200-086000 ZT310-X right hand switch(TFT) Stop selling
1184200-145000 Second Generation Right Handlebar Switch (TFT) New
Old switch can be
replaced as new
models.
Install the throttle cable into the hub clamp (3) slot.
Use the hand to turn the nut ② of the throttle line (1) or the return line (2) up to the end, and the nut ④
to the bottom of the adjustment tube ①.
Put the oil return line into the bracket ③, and then put the joint into the turntable ⑤.
Put the oil line into the bracket ③, and then turn the turntable ⑤ to a certain angle and then insert the
joint.
Adjust the clearance of the throttle cable by referring to the method of adjusting the clearance; after the
adjustment, the left and right rotation directions should not change the idle speed and the reset is flexible.
Lock nuts ② and ④.
Fig. 3 FRONT FORK
COMPONENT
Replace the throttle line
1 1
2 1
6 1
8 1
PROCEDURE:
●Dismantle throttle line
Use an o
pen-end wrench to turn the nut ② of the throttle line (1) or the return line (2) up to the end, and the nut ④ to the
bottom of the adjustment tube ①; rotate the turntable on the throttle clockwise to rotate the cylindrical joint of the filler line
from the turntable Remove the upper part; then move the adjustment tube up over the bracket ③ on the throttle and pull it
outward to separate the core from the bracket. Similarly, remove the oil return line.
Open the c
ard of the clamp (3) slightly outward, remove the throttle line from the slot, and cut the strap (4).
Loose
n the bolt (7) with the hexagon socket tool; move the sub-switch (8) and the right disc brake rocker assembly (9) and
lock the bolt (7). The disc brake main pump ⑨ should always be kept at a high position to prevent air from entering the oil
passage.
Hold the
right hand switch (6) with your hand, remove the bolts ⑦ and ⑧ and then remove the bolt ⑥. Separate the upper
and lower parts of the handlebar switch.
Remo
ve the throttle wire from the right hand of the core turntable ⑩ of the rubber sleeve (5), and finally remove it from the
cable hole at the lower part of the switch.
●Install the throttle line
First thre
ad the throttle line into the cable hole in the lower part of the switch. Install the cylindrical joint of the throttle line
into the core turntable ⑩ of the right handle rubber sleeve (5). Snap the oil return line into the limit card slot on the
refueling line and lock the bolt ⑦ with a hexagonal tool. The torque is 8~10N.m. After the switch mounting hole position is
good, the bolt 8 is slightly twisted a few times, and then the positioning hole at the lower part of the switch (6) is aligned
with the direction to lock the bolt ⑥. Finally, tighten the bolts ⑧, tie the straps (4), and cut off the excess. Reset the sub-
switch and rocker assembly, paying attention to the symbols on the alignment switch.
Bosch
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