7、FRONT FORK COMPONENT 49
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1100100-091000 ZT250-S front disc brake pads (H10) 1
2 1100100-570000 ZT310-T front brake caliper mounting plate 1
Fig. 6 FRONT FORK
COMPONENT
Replace the front brake pads
PROCEDURE:
●Replace the front brake pads
Use a flat-blade screwdriver to remove the nut ①.
Remove the pin ② with a hexagon socket tool.
Remove the brake pads (1).
Clean up foreign objects such as dust on the outer edge of the piston.
Use a Phillips screwdriver to remove the bolts ③ on the front disc brake main pump assembly, and remove the
upper cover ④, cover plate ⑤, and sealing gasket ⑥.
Push the piston to the end in the direction of the arrow.
Restore the front disc brake main pump assembly and make sure it is properly assembled.
When inserting a new brake pad, be sure to place the brake pad in the card slot of the card as shown in the lower
left figure.
Lock the pin ② with a hexagon socket tool.
Use a flat-blade screwdriver to tighten the nut ①.
Hold the brake handle repeatedly until the braking force is restored.
●Front brake caliper mounting plate
Remove the mounting plate (2) from the caliper. Be careful not to lose the shrapnel of the front brake caliper.
CAUTION:
●The vehicle support should be fixed before operation.
●
The wear of the brake pads and brake discs should be checked regularly. Check whether the brake fluid in the
main disc observation window of the front disc brakes is at 3/4.
●
When replacing the brake pads, it is strictly forbidden to remove the oil pipe bolts and the vent bolts to prevent
the air from entering the pipeline and causing the brake to fail.
●After disassembling the front disc brake main oil cup cover, the front end should not be shaken to prevent the
brake fluid from overflowing.
●After the replacement of the brake pads, it should be carried out for about 300 kilometers to fully achieve the
best braking effect. Care should be taken to ensure adequate braking distance during running-in.
● It is recommended to replace the brake pads in pairs with qualified maintenance units.
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