6、COOLING SYSTEM COMPONENT 42
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1274200-079000 ZT310 Hoop of water tube(φ9) 1
2 1244200-013000 ZT310-R Connecting tube of sub water tank 1
3 1274200-090000 ZT310 Hoop of water tube(φ26) 3
4 1244200-011000 ZT310-R Connecting tube of L & R water tank 1
5 1251100-061093 M6×22 Hex flange bolt(level 8 ,color zinc) 3
6 1244200-012000 ZT310-R Engine cooling liquid passing tube 1
7 1274200-041000 ZT310 water tank tube clamp(φ26) 3
8 1244100-002000 ZT250-S Side cover round gum cushion 2
9 1274200-005000 ZT310-R , right water tank 1
1244200-098000 ZT310-R engine inlet pipe (sliding clutch) sliding clutch
1244200-003000 ZT310-R engine inlet pipe lihgt clutch
11 1244200-021000 ZT310 small circulation water tube 1
Fig.6 COOLING SYSTEM
COMPONENT
Right water tank component
10
1
●Sub water tank connecting tube
Use a plier to clamp the hoop of water tube (1) and move towards right water tank. After it is off from the
connecting tube of sub water tank, pull off the tube (2).
●Water tube
Remove the clamps (7) at both ends of the pipe (6) from the anti-knock boss and remove them from the
engine;Remove the clamp (7).
Use strait screwdriver to loosen the bolt of clamp (7) and then move it out the interface. Pull out the tube (10)
from right tank cover tube interface.
●water tank connecting tube
Move hoop (3) towards cooling liquid tank to the interface of tube.
●Right water tank component
Hold the right water tank component with one hand, disassemble 3 pieces bolts (5) with socket sleeve by other
hand. Separate the connecting tube (4) with right want tank assembly.
The right water tank component will be pulled out after the hoop (3) move to the tank below the T junction, after
the small cycle water pipe (11) and type T junction separation.
Remove the engine inlet pipe (10) by the same method.
Seperate the side cover glue (8) with right water tank (9).
CAUTION:
●Motorcycle should be well supported.
●Manipulation should start after the engine is completely cooled down.
●Cooling liquid is toxic. Avoid strictly eye or skin contact. More details in "Attention" of previous page.
●Do not disassemble the hoop with too strong force. If not, it will cause permanent deformation and lose
elasticity, which will lead to leakage of cooling liquid.