FRONT AXLE
L3540-II, L4240-II, L5040-II, L5240-II, L5740-II , WSM
6-S2
2. SERVICING SPECIFICATIONS
Item Factory Specification Allowable Limit
Front Wheel Alignment Toe-in 2 to 8 mm
0.08 to 0.3 in.
–
Front Wheel Axial Sway Less than
5.0 mm
0.196 in.
–
(for L4240-II, L5040-II, L5240-II and
L5740-II)
Bevel Gear Case to Stopper
Clearance 1.0 to 3.0 mm
0.040 to 0.11 in.
–
Spiral Bevel Pinion Shaft Turning Torque 0.98 to 1.1 N·m
0.10 to 0.12 kgf·m
0.73 to 0.86 lbf·ft
–
(for L3540-II, L4240-II)
Differential Case, Differential Case Cover to
Differential Side Gear
• Differential Case
• Differential Case Cover
• Differential Side Gear
Clearance
I.D.
I.D.
O.D.
0.050 to 0.151 mm
0.0020 to 0.00594 in.
32.000 to 32.062 mm
1.2599 to 1.2622 in.
32.000 to 32.025 mm
1.2599 to 1.2608 in.
31.911 to 31.950 mm
1.2564 to 1.2578 in.
0.20 mm
0.0079 in.
–
–
–
(for L5040-II, L5740-II)
Differential Case, Differential Case Cover to
Differential Side Gear
• Differential Case
• Differential Case Cover
• Differential Side Gear
Clearance
I.D.
I.D.
O.D.
0.050 to 0.114 mm
0.0020 to 0.00448 in.
32.000 to 32.025 mm
1.2599 to 1.2608 in.
32.000 to 32.025 mm
1.2599 to 1.2608 in.
31.911 to 31.950 mm
1.2564 to 1.2578 in.
0.20 mm
0.0079 in.
–
–
–
Pinion Shaft to Differential Pinion
• Pinion Shaft
• Differential Pinion
Clearance
O.D.
I.D.
0.064 to 0.100 mm
0.0026 to 0.00393 in.
13.950 to 13.968 mm
0.54922 to 0.54992 in.
14.032 to 14.050 mm
0.55244 to 0.55314 in.
0.25 mm
0.0098 in.
–
–
(for L3540-II)
Differential Pinion to Differential Side Gear Backlash 0.10 to 0.30 mm
0.0040 to 0.011 in.
0.40 mm
0.016 in.
(for L4240-II, L5040-II, L5240-II and
L5740-II)
Differential Pinion to Differential Side Gear
Backlash 0.20 to 0.30 mm
0.0079 to 0.011 in.
0.40 mm
0.016 in.
(for L3540-II)
Spiral Bevel Pinion Shaft to Spiral Bevel
Gear
Backlash 0.10 to 0.30 mm
0.0040 to 0.011 in.
–
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