3
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE ............................................................................3-1
INTRODUCTION .......................................................................................3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM...................................................................................................3-1
GENERAL MAINTENANCE AND LUBRICATION CHART .......................3-1
CHECKING THE FUEL LINE ....................................................................3-4
CHECKING THE SPARK PLUGS .............................................................3-4
ADJUSTING THE VALVE CLEARANCE ..................................................3-5
CHECKING THE ENGINE IDLING SPEED ..............................................3-8
SYNCHRONIZING THE THROTTLE BODIES..........................................3-8
CHECKING THE THROTTLE BODY JOINTS ........................................3-10
REPLACING THE AIR FILTER ELEMENT AND
CLEANING THE CHECK HOSE ............................................................3-11
ADJUSTING THE CLUTCH LEVER FREE PLAY...................................3-12
CHECKING THE BRAKE OPERATION ..................................................3-12
ADJUSTING THE FRONT DISC BRAKE................................................3-12
CHECKING THE FRONT BRAKE PADS ................................................3-13
ADJUSTING THE REAR DISC BRAKE ..................................................3-13
CHECKING THE REAR BRAKE PADS ..................................................3-14
CHECKING THE BRAKE HOSES...........................................................3-14
BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)......................... 3-14
CHECKING THE BRAKE FLUID LEVEL.................................................3-15
CHECKING THE WHEELS .....................................................................3-16
CHECKING THE TIRES..........................................................................3-16
CHECKING THE WHEEL BEARINGS ....................................................3-17
CHECKING THE SWINGARM OPERATION ..........................................3-17
LUBRICATING THE SWINGARM PIVOT ............................................... 3-17
ADJUSTING THE DRIVE CHAIN SLACK ...............................................3-17
LUBRICATING THE DRIVE CHAIN ........................................................3-19
CHECKING AND ADJUSTING THE STEERING HEAD .........................3-19
LUBRICATING THE STEERING HEAD..................................................3-19
CHECKING THE FASTENERS...............................................................3-20
LUBRICATING THE BRAKE LEVER ......................................................3-20
LUBRICATING THE PEDAL ...................................................................3-20
LUBRICATING THE CLUTCH LEVER....................................................3-20
CHECKING THE SIDESTAND................................................................3-20
LUBRICATING THE SIDESTAND...........................................................3-20
CHECKING THE SIDESTAND SWITCH................................................. 3-20
CHECKING THE FRONT FORK .............................................................3-20
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ...................3-20
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY..................3-20
CHECKING THE CONNECTING ARM AND RELAY ARM.....................3-21
CHECKING THE ENGINE OIL LEVEL....................................................3-21
CHANGING THE ENGINE OIL ...............................................................3-22
MEASURING THE ENGINE OIL PRESSURE ........................................3-23
CHECKING THE COOLANT LEVEL.......................................................3-24
CHECKING THE COOLING SYSTEM ....................................................3-24
CHANGING THE COOLANT...................................................................3-24
CHECKING THE FRONT BRAKE LIGHT SWITCH ................................3-26
ADJUSTING THE REAR BRAKE LIGHT SWITCH .................................3-26