PERIODIC MAINTENANCE
3-1
EAS20022
PERIODIC MAINTENANCE
EAS30022
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAS30614
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
• The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EAS30615
GENERAL MAINTENANCE AND LUBRICATION CHART
• The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 * Fuel line
• Check fuel hoses for cracks or
damage.
√√√√√
2 * Spark plugs
• Check condition.
• Clean and regap.
√√
•Replace. √√
3 * Valves
• Check valve clearance.
• Adjust.
Every 40000 km (24000 mi)
4 *
Fuel injection sys-
tem
• Adjust synchronization. √√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 * Air filter element •Replace. √
2
Air filter check
hose
• Clean. √√√√√
3Clutch
• Check operation.
• Adjust.
√√√√√
4 * Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√√√√√√
• Replace brake pads. Whenever worn to the limit
5 * Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√√√√√√
• Replace brake pads. Whenever worn to the limit
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