3.22
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
11. Disconnect TMAP, CPS, Coolant Temp Sensor, Trans
Switch, Speed Sensor, Injectors, ETC.
12.Remove zip ties retaining fuel lines and harnesses to
intake manifold.
13.Loosen and remove clamps retaining intake manifold
to engine
u
and intake hose
i
.
IMPORTANT
Make note of Hose Clamps orientation for installation.
14.Remove lower manifold mounting bolt (to trans mount
bracket).
15.Remove intake manifold and throttle body as
assembly.
16.Disconnect the starter wiring.
17.Place a piece of 1x4 wood under the engine to
support it.
18.Remove PVT hoses, outer cover and belt. See Belt
Removal, page 5.6
19.Remove secondary clutch, belt and primary clutch.
Remove inner clutch cover. See PVT Inner Cover
Disassembly, page 5.12
20.Remove fasteners retaining engine to the engine
mount bracket.
21.Lift engine out of the chassis, be careful not to snag
any hoses or wiring.
22.If replacing engine: remove applicable coolant
hoses, stator/flywheel, starter and engine sensors.
ENGINE REMOVAL (HVAC)
1. Evacuate the AC system. Refer to Reclamation and
Charging with Recovery / Charging Unit, page 3.111
and Refrigerant, page 3.110 for procedure and
system capacity.
2. Drain engine coolant. Refer to Coolant Replacement,
page 2.41.
3. Disconnect the battery.
ENGINE / COOLING / EXHAUST
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