3.94
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
WATER PUMP INSTALLATION
1. Replace the two sealing O-rings on the water pump
housing.
NOTE
Do not reuse the water pump O-rings. Always use NEW
O-rings each time the water pump is removed.
2. Lubricate new O-rings
q
with fresh engine oil.
3. Remove the shop towel from the water pump drive
access hole in the engine block.
4. Clean the O-ring sealing surface
w
in the engine
block using a clean shop towel.
5. Use a shop light to illuminate the water pump drive
access hole in engine crankcase and note orientation
of the water pump drive slot
e
.
6. Rotate water pump drive tab
r
so it matches the
angle of the drive slot in the engine.
CAUTION
The water pump drive tab and slot must be aligned
properly during installation. Severe engine or water
pump damage will occur if the tab and slot are not in
alignment during water pump installation.
7. Maneuver water pump up through the access hole in
the skid plate on the RH side of the vehicle.
8. Slide water pump into engine crankcase.
9. Be sure water pump is fully seated and the drive tab
and slot are properly engaged.
10.Install the three water pump mounting bolts
t
&
y
and torque to specification.
NOTE
Install different bolt lengths as shown.
TORQUE
Water Pump Mounting Bolts:
7 ft-lbs (10 Nm)
ENGINE / COOLING / EXHAUST