Polaris RANGER XP 1000 2018 User Manual

IX
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-Arm Bushing
Replacement................................................. 8.13, 8.19
Air Box
Assembly View ......................................................3.13
Air Conditioning
Charging with Recovery / Charging .......................... 3.111
Condenser Cleaning ............................................. 3.109
Description ......................................................... 3.101
Diagram ............................................................. 3.104
Refrigerant.......................................................... 3.110
Safety Precautions ............................................... 3.105
Air Filter
Assembly View ......................................................3.13
Air Intake Maintenance
Air Filter Replacement .............................................2.42
All Wheel Drive (AWD) Coil
Diagnosing ......................................................... 11.20
Operation Overview .............................................. 11.20
Alternator
Replacement....................................................... 11.35
Assembly View
Drive Clutch ..........................................................5.18
Driven Clutch.........................................................5.30
Fuel Tank .............................................................4.16
PVT Covers / Ducting ..............................................5.10
AWD System
Diagnosis .............................................................7.22
Operation .............................................................7.21
B
Balance Shaft
Installation ............................................................3.65
Removal / Inspection...............................................3.46
Ball Joint
Installation ............................................................8.17
Removal...............................................................8.16
Service Preparation ................................................8.15
Battery
Charging Procedure.............................................. 11.48
Conductance Analyzer .......................................... 11.48
General Information .............................................. 11.46
Load Test ........................................................... 11.47
Open Circuit Voltage Test....................................... 11.47
Specifications ...................................................... 11.46
Storage .............................................................. 11.47
Terminal Block ..................................................... 11.47
Testing ............................................................... 11.47
Battery Maintenance ..................................................2.60
Body
Service Notes ........................................................10.3
Special Tools.........................................................10.3
Body Component
Dash Panel / Glove Box Removal ............................ 10.31
Front Bumper Removal.......................................... 10.25
Lower Seat Base Removal ..................................... 10.25
Rocker Panel Removal .......................................... 10.34
Brake Burnishing............................................... 9.16, 9.26
Brake Caliper, Front
Assembly .............................................................9.20
Assembly View ......................................................9.17
Disassembly .........................................................9.19
Inspection.............................................................9.20
Installation ............................................................9.21
Removal...............................................................9.18
Brake Caliper, Rear
Assembly .............................................................9.30
Assembly View ......................................................9.27
Disassembly .........................................................9.29
Inspection.............................................................9.30
Installation ............................................................9.31
Removal...............................................................9.28
Brake Disc, Front
Inspection..................................................... 9.22, 9.32
Replacement.........................................................9.23
Runout......................................................... 9.22, 9.32
Brake Disc, Rear
Replacement.........................................................9.33
Brake Line
Clocking ................................................................ 9.8
Brake Line Routing ..................................................... 9.6
Brake Pads, Front
Inspection.............................................................9.15
Installation ............................................................9.15
Removal...............................................................9.14
Brake Pads, Rear
Inspection.............................................................9.25
Installation ............................................................9.25
Removal...............................................................9.24
Brake Pedal
Replacement.........................................................9.13
Brake System
Assembly View ....................................................... 9.5
Brake Burnishing Procedure ............................. 9.16, 9.26
Brake Hose and Fitting Inspection..............................2.59
Brake Pedal Replacement........................................9.13
Front Brake Caliper Assembly ...................................9.20
Front Brake Caliper Assembly View............................9.17
Front Brake Caliper Disassembly ...............................9.19
Front Brake Caliper Inspection ..................................9.20
Front Brake Caliper Installation .................................9.21
Front Brake Caliper Removal ....................................9.18
Front Brake Disc Inspection .............................. 9.22, 9.32
Front Brake Disc Replacement ..................................9.23
Front Brake Disc Runout .................................. 9.22, 9.32
Front Brake Pad Inspection ......................................9.15
Front Brake Pad Installation......................................9.15
Front Brake Pad Removal ........................................9.14
Master Cylinder Installation ......................................9.12
Master Cylinder Removal ......................................... 9.11
Rear Brake Caliper Disassembly ...............................9.29
Rear Brake Caliper Inspection...................................9.30
Rear Brake Caliper Installation ..................................9.31
Rear Brake Caliper Removal ....................................9.28
Rear Brake Disc Replacement ..................................9.33
Rear Brake Pad Inspection .......................................9.25
Rear Brake Pad Installation ......................................9.25
Rear Brake Pad Removal.........................................9.24
Rear Caliper Assembly ............................................9.30
Rear Caliper Assembly View.....................................9.27
Service Notes ......................................................... 9.3
Service Specifications .............................................. 9.4
Special Tools.......................................................... 9.3
Brake System Maintenance
Brake Disc Inspection..............................................2.59
Brake Pad Inspection ..............................................2.59
Fluid Level Inspection..............................................2.57
Fluid Replacement / Brake Bleeding ..................... 2.57, 9.9
Break-In Period.......................................................... 2.5
Bushing Replacement
A-Arm .......................................................... 8.13, 8.19
INDEX

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English