9
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
9.21
FRONT CALIPER INSTALLATION
1. Install caliper
w
and torque mounting bolts
q
to
specification.
NOTE
If brake disc scraper was removed, be sure to reinstall it
upon caliper installation.
TORQUE
Front Caliper Mounting Bolts:
30 lb-ft (41 Nm)
2. Install brake line and torque the banjo bolt
e
to the
proper torque specification.
TORQUE
Brake Line Banjo Bolts:
15 ft-lbs (20 Nm)
3. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
4. Follow the “Brake Bleeding / Fluid Change”
procedure as outlined earlier in this chapter.
5. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Lug Nuts:
120 ft-lbs (163 Nm)
6. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
NOTE
If new brake pads are installed, brake burnishing is
recommended.
BRAKE SYSTEM
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