Polaris RANGER XP 1000 2018 User Manual

3.100
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
HVAC SYSTEM
GENERAL INFORMATION - HVAC
HVAC SYSTEM FASTENER TORQUES
ITEM
TORQUE VALUE
Alternator Mounting Fasteners 37 lb-ft (50 Nm)
Alternator Cover Fasteners
48 lb-in (5.4 Nm)
Compressor Low Pressure Hose 25 lb-ft (34 Nm)
Compressor High Pressure Hose 18 lb-ft (24 Nm)
Compressor Mounting Fasteners 37 lb-ft (50 Nm)
Compressor Oil Drain Plug 10 ft-lb (14 Nm)
HVAC Timing Wheel Fasteners 9 lb-ft (12 Nm)
HVAC Cover Mount Fasteners
9 lb-ft (12 Nm)
HVAC Drive Pulley Fastener
44 lb-ft (60 Nm) +
180°
Upper Condenser Hose 18 ft-lb (24 Nm)
Lower Condenser / Receiver-
Drier Hose
12 ft-lb (16 Nm)
Condenser Upper Mounting Bolt 14 ft-lb (19 Nm)
Condenser Lower Mounting
Bolts
8 ft-lb (11 Nm)
HPCO Switch
6 ft-lb (8 Nm)
Heater / Evaporator Unit
Mounting Fasteners
10 lb-ft (14 Nm)
Expansion Valve High / Low
Pressure Hoses
12 ft-lb (16 Nm)
Expansion Valve Tubes 22 ft-lb (30 Nm)
Heater Valve Fasteners
8 lb-ft (11 Nm)
SPECIAL TOOLS - HVAC
TOOL DESCRIPTION PART NUMBER
Refrigerant Recovery / Recycle
/Recharging Machine
PU-51021
Recharge Service Kit (for PU-
51021)
PU-51021-1
HVAC Belt Tool PU-52087
Crankshaft Pulley Holder
PU-52254
Bosch Automotive Service Solutions: 1-800-345-2233 or
http://polaris.service-solutions.com.
HVAC SYSTEM TIMING
To find TDC on HVAC units, use the notch on the
starter gear.
Rotate the engine until the starter gear’s notch “Top
Dead Center (TDC)” mark is aligned or centered in the
Crankshaft Position Sensor (CPS) mounting hole. This
places the PTO cylinder at TDC for camshaft installation.
ENGINE / COOLING / EXHAUST

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English