Polaris RANGER XP 1000 2018 User Manual

3.74
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
10.Repeat this procedure for remaining valves.
11. Install the valve adjustment tappet
i
for each valve
in the order they were removed.
NOTE
Refer to VALVE CLEARANCE ADJUSTMENT
procedure for proper tappet selection.
If any valve train components were replaced, refer to
VALVE CLEARANCE ADJUSTMENT procedure prior
to CAMSHAFT INSTALLATION / TIMING procedure.
CYLINDER HEAD INSTALLATION
1. Rotate the engine so the cylinder is facing up.
2. Remove the Cylinder Holding & Camshaft Timing
Plate (PU-50563)
q
from the cylinder.
NOTE
Once the cylinder head is removed, nothing retains the
cylinder to the engine. DO NOT rotate the engine
without using the Cylinder Holding & Camshaft Timing
Plate (PU-50563).
3. Prepare cylinder head gasket sealing surfaces by
cleaning thoroughly to remove all residue. The head
gasket must be installed clean and dry, free from oil
or grease.
NOTE
Do not touch sealing surfaces of gasket.
4. Guide cam chain
w
through a new head gasket
e
and install the gasket on the cylinder, locating it on
the alignment pins.
5. Carefully set the cylinder head
r
in place on
alignment pins.
6. Install new bolts and finger tighten the six cylinder
head bolts
t
evenly.
7. Install and finger tighten the two outer M6 bolts
y
evenly.
NOTE
Install new cylinder head bolts.
8. Torque cylinder head bolts in sequence to
specification.
ENGINE / COOLING / EXHAUST

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English