Polaris RANGER XP 1000 2018 User Manual

2.22
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
400 Hour / 4000 mile (6400 km) Service
ITEM
REMARKS
XU / D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU / E
Engine Breather Inspect; clean
Battery
Check terminals; clean; test
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
D / E Throttle Pedal
Inspect; replace if it sticks
E
Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
D
Steering Lubricate (if applicable)
XU
Front / Rear Suspension Lubricate (if applicable)
D
Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt
Inspect; replace as needed
D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU
Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant
Change lubricant
XU
Transmission Lubricant (AGL) Change lubricant
D / E
Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D / E
Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator
Inspect; clean external surfaces
XU
Cooling Hoses Inspect for leaks; pressure test system
XU
Engine Mounts Inspect, torque to specification
Exhaust Silencer / Pipe Inspect
XU
Wiring
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
D
Front Wheel Bearings Inspect; replace as needed
XU / D Shocks
Change shock oil and inspect seals
D Brake Fluid
Change every two years (DOT 4)
Spark Arrestor
Clean daily if driven in mud / water; replace a damaged arrestor before
operating
Cam Chain Tensioner
Inspect/clean; replace as needed
D / E Valve Clearance
Inspect; adjust as needed
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer perform these services.
E - Emission Control System Service (California)
MAINTENANCE

Polaris RANGER XP 1000 2018 Specifications

General

Brand	Polaris
Model	RANGER XP 1000 2018
Category	Utility Vehicle
Language	English