1D-20 Engine Mechanical: For M16A Engine with VVT
Installation
1) Clean sealing surface on timing chain cover, cylinder
block and cylinder head.
Remove oil, old sealant and dust from sealing
surface.
2) Install oil seal (1) to timing chain cover, if removed.
NOTE
When installing new oil seal, press fit to
timing chain cover (2) by using special tool
(bearing installer) as shown in the figure.
Drive in dimension
“a”: 1.5 mm (0.06 in.)
Special tool
(A): 09913–75810
3) Install oil control valve to timing chain cover referring
to “Oil Control Valve Removal and Installation: For
M16A Engine with VVT”.
4) Apply sealant “A” to mating surface of cylinder and
cylinder head and “B” to mating surface of timing
chain cover as shown in the figure.
“A”: Water tight sealant 99000–31140 (SUZUKI
Bond No.1207B)
“B”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Sealant amount for timing chain cover
Width “a”: 3 mm (0.12 in.)
Height “b”: 2 mm (0.08 in.)
5) Apply engine oil to oil seal lip, then install timing
chain cover (1). Tighten bolts and nut to specified
torque.
NOTE
Before installing timing chain cover, check
that pin is securely fitted.
Tightening torque
Timing chain cover bolt and nut (a): 25 N·m (2.5
kgf-m, 18.0 lb-ft)
6) Apply engine oil to new O-rings and install them to
water outlet pipe (2).
7) Install water outlet pipe (2) to timing chain cover (1).
8) Install new O-ring (1) to oil gallery pipes No.2 (2) and
No.3 (3).
I2RH0B140058-01
I3RH0B140025-01
I5JB0A141023-02
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