Volkswagen CPYC - Assembly Overview - Crankcase, Engine Codes CJDA, CJDD

1.16 Assembly overview - crankcase, engine codes CJDA, CJDD
1 - Cylinder block
q Removing and in-
stalling sealing
flange and flywheel
⇒ Page 158.
q
Removing and in-
stalling crankshaft
⇒ Page 138.
q
Dismantling and as-
sembling pistons
and conrods
⇒ Page 138.
2 - Gasket
q Renew
3 - Oil filter bracket
q Assembly overview
- oil filter bracket
and oil cooler
⇒ Page 260.
4 - 15 Nm +
1
/
4
turn (90°)
further
q
Renew
q
First fit upper left
and lower right bolts
and then tighten all
four bolts diagonal-
ly.
5 - Bracket
6 - 10 Nm
7 - Connection
q
For 4/2-way valve
q
Removing and in-
stalling 4/2-way valve ⇒ Page 290
8 - 15 Nm
9 - O-ring
q Renew
10 - 4/2-way valve
q Removing and installing 4/2-way valve ⇒ Page 290
11 - 20 Nm +
1
/
2
turn (180°) further
q Renew
12 - Ancillary bracket
q For alternator and, if fitted, air conditioner compressor
q Removing and installing ⇒ Page 144
q Removing and installing, adhere to tightening sequence ⇒ Page 144
13 - Bolt
q Renew
q Observe different prescribed torques and tightening sequence ⇒ Page 144
3
Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
156
Repair Group 13 - Crankshaft group