1.7.2 Notes on installing
Note
â—† Always renew cylinder head bolts.
â—† In case of repair, carefully remove gasket remains from cyl-
inder head and cylinder block. Ensure that no long scores or
scratches are made on the surfaces. When using abrasive
paper do not use a grade less than 100.
â—† Carefully remove emery and abrasive remains.
â—† Do not remove new cylinder head gasket from packaging
until it is ready to be fitted.
â—† Handle gasket very carefully. Damage to the silicone coating
or the indented area will lead to leaks.
– Before fitting cylinder head, remove crankshaft stop
-T10050-, and turn crankshaft in opposite direction of engine
rotation until all pistons are nearly uniformly below TDC.
– Cylinder head gasket must lie with identification facing up-
wards.
Note
Note identification on cylinder head gasket ⇒ Fig. on page 191.
– To centre, screw guide pins -3070- into outer threaded holes
on intake side.
Note
Tensioning roller must be pushed onto studs when fitting cylin-
der head.
– Fit cylinder head, install 8 cylinder head bolts and hand-tight-
en.
– Remove guide pins through bolt holes using removal tool
from 3070 and install cylinder head bolts.
– Tighten cylinder head in 4 stages in sequence shown as fol-
lows:
1 - Tighten initially with torque wrench:
Stage I = 30 Nm
Stage II = 50 Nm
2 - Turn further with rigid spanner:
Stage III = 90°
Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
3
1 Cylinder head
225
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