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Volkswagen CPYC - Checking Exhaust Gas Temperature Sender 1 -G235- (Exhaust Gas Temperature Sender Ahead of Turbocharger)

Volkswagen CPYC
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3.5 Checking exhaust gas temperature
sender 1 -G235- (exhaust gas tempera-
ture sender ahead of turbocharger)
Special tools and workshop equipment required
Hand multimeter -V.A.G 1526- or multimeter -V.A.G 1715-
Auxiliary measuring set -V.A.G 1594D-
Test box -V.A.G 1598/42- with adapter cable
-V.A.G 1598/39-2-
Current flow diagram
Test prerequisites
Fuses must be OK.
The battery voltage must be at least 11.5 V.
All electrical consumers must be switched off.
Earth connections OK
Engine must be cold
Test procedure
Note
Only gold-plated contacts may be used when repairing the con-
tacts in the connectors of the exhaust gas temperature 1.
Start engine and run at idling speed.
Connect vehicle diagnostic tester, and select engine control
unit. ⇒ Page 23
Select diagnosis function “011-Read measured value block”.
Select “Display group 99”.
Indicated on display:
Note
The display zones may be shown one below the other or next to
each other on the display of the vehicle diagnostic tester.
Increase engine speed to 2400...2800 rpm.
Check exhaust gas temperature value from exhaust gas
temperature sender 1 -G235- (exhaust gas temperature
sender ahead of turbocharger) in display zone 2. The tem-
perature value must increase evenly and continuously.
Keep engine speed at 2400...2800 rpm for approx. 3 mi-
nutes.
Note
Make a note of temperature value in display zone 2.
Press button.
With the engine speed being increased, select “Display
group 100”.
Display group 99
880 rpm 114.0°C xxx.x°C xxx.x°C
Industriemotoren - Industrial Engines 2009 
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
3
3 Checking components and functions
347

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