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Yamaha TMAX 2020 Service Manual

Yamaha TMAX 2020
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3-8
PERIODIC MAINTENANCE
TIP
Refer to the following table for the available
valve pads.
Example:
Valve pad number = 158
Rounded value = 160
New valve pad number = 160
f. Install the new valve pad and the valve
lifter.
TIP
Lubricate the valve pad with molybdenum
disulfide oil.
Lubricate the valve lifter (Top side) with molyb-
denum disulfide oil.
Lubricate the valve lifter (Outer side) with en-
gine oil.
The valve lifter must turn smoothly when rotat-
ed by hand.
Install the valve lifter and the valve pad in the
correct place.
g. Install the exhaust and intake camshafts,
timing chain and camshaft caps.
TIP
Refer to “CAMSHAFTS” on page 5-12.
Lubricate the camshaft lobes, camshaft jour-
nals and camshaft cap with molybdenum disul-
fide oil.
First, install the exhaust camshaft.
Turn the crankshaft clockwise several full turns
to seat the parts.
h. Measure the valve clearance again.
i. If the valve clearance is still out of specifica-
tion, repeat all of the valve clearance ad-
justment steps until the specified clearance
is obtained.
8. Install:
All removed part
TIP
For installation, reverse the removal procedure.
9. Adjust:
Throttle grip free play
Refer to “CHECKING THE THROTTLE
GRIP” on page 3-33.
EAS31017
CHECKING THE ENGINE IDLING SPEED
TIP
Prior to checking the engine idling speed, the
throttle body synchronization should be adjusted
properly, the air filter element should be clean,
and the engine should have adequate compres-
sion.
1. Start the engine and let it warm up for several
minutes.
2. Check:
Engine idling speed
Out of specification Go to next step.
3. Check:
ISC (Idle Speed Control) learning value
“00” or “01” Check the intake system.
“02” Clean the throttle bodies.
Refer to “CHECKING AND CLEANING THE
THROTTLE BODIES” on page 7-10.
a. Connect the YDT.
Use the diagnostic code number “67”.
Refer to “DIAGNOSTIC CODE: SENSOR
OPERATION TABLE” on page 9-58.
b. Check the ISC (Idle Speed Control) learn-
ing value.
Last digit Rounded value
0, 1, 2 0
3, 4, 5, 6 5
7, 8, 9 10
Valve pad range Nos. 120–240
Valve pad thickness 1.20–2.40 mm
(0.047–0.094 in)
Available valve pads 25 thicknesses in
0.05 mm (0.002 in)
increments
Camshaft cap bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
T
R
.
.
Engine idling speed
1100–1300 r/min

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Yamaha TMAX 2020 Specifications

General IconGeneral
Displacement562cc
Bore x Stroke70.0 mm x 73.0 mm
Compression Ratio10.9:1
Fuel SystemFuel Injection
Ignition SystemTCI
TransmissionV-Belt Automatic
Rear SuspensionSwingarm
Front BrakeHydraulic dual disc, Ø267 mm
Rear BrakeHydraulic single disc, Ø282 mm
Front Tyre120/70R15M/C 56H
Rear Tyre160/60R15M/C 67H
Overall Length2, 200 mm
Overall Width765 mm
Seat Height800 mm
Wheelbase1, 575 mm
Wet Weight218 kg
Fuel Tank Capacity15 litres
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque55.7 Nm @ 5, 250 rpm
Front SuspensionTelescopic fork
Overall Height1, 420mm

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