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Yamaha TMAX 2020 Service Manual

Yamaha TMAX 2020
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5
ENGINE
LUBRICATION SYSTEM CHART AND DIAGRAMS...................................... 5-1
ENGINE OIL LUBRICATION CHART .......................................................5-1
LUBRICATION DIAGRAMS ......................................................................5-2
ENGINE INSPECTION ....................................................................................5-6
MEASURE THE COMPRESSION PRESSURE........................................5-6
ENGINE REMOVAL ........................................................................................5-7
INSTALLING THE ENGINE.....................................................................5-11
CAMSHAFTS.................................................................................................5-12
REMOVING THE CAMSHAFTS..............................................................5-14
CHECKING THE CAMSHAFTS ..............................................................5-14
CHECKING THE CAMSHAFT SPROCKETS .........................................5-16
CHECKING THE TIMING CHAIN GUIDES.............................................5-16
CHECKING THE TIMING CHAIN TENSIONER......................................5-16
INSTALLING THE CAMSHAFTS ............................................................5-17
CYLINDER HEAD..........................................................................................5-20
REMOVING THE CYLINDER HEAD.......................................................5-21
CHECKING THE CYLINDER HEAD .......................................................5-21
INSTALLING THE CYLINDER HEAD .....................................................5-21
VALVES AND VALVE SPRINGS..................................................................5-23
REMOVING THE VALVES......................................................................5-24
CHECKING THE VALVES AND VALVE GUIDES ..................................5-24
CHECKING THE VALVE SEATS ............................................................5-26
CHECKING THE VALVE SPRINGS........................................................5-27
CHECKING THE VALVE LIFTERS .........................................................5-28
INSTALLING THE VALVES ....................................................................5-28
CYLINDER AND PISTONS ...........................................................................5-30
REMOVING THE PISTON ......................................................................5-31
CHECKING THE CYLINDERS AND PISTONS ......................................5-31
CHECKING THE PISTON RINGS...........................................................5-32
CHECKING THE PISTON PINS..............................................................5-33
INSTALLING THE PISTON AND CYLINDER .........................................5-33
ELECTRIC STARTER ...................................................................................5-35
CHECKING THE STARTER MOTOR .....................................................5-37
ASSEMBLING THE STARTER MOTOR.................................................5-38
INSTALLING THE STARTER MOTOR ...................................................5-38

Table of Contents

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Yamaha TMAX 2020 Specifications

General IconGeneral
Displacement562cc
Bore x Stroke70.0 mm x 73.0 mm
Compression Ratio10.9:1
Fuel SystemFuel Injection
Ignition SystemTCI
TransmissionV-Belt Automatic
Rear SuspensionSwingarm
Front BrakeHydraulic dual disc, Ø267 mm
Rear BrakeHydraulic single disc, Ø282 mm
Front Tyre120/70R15M/C 56H
Rear Tyre160/60R15M/C 67H
Overall Length2, 200 mm
Overall Width765 mm
Seat Height800 mm
Wheelbase1, 575 mm
Wet Weight218 kg
Fuel Tank Capacity15 litres
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque55.7 Nm @ 5, 250 rpm
Front SuspensionTelescopic fork
Overall Height1, 420mm

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