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Yamaha TMAX 2020 Service Manual

Yamaha TMAX 2020
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5-75
CRANKSHAFT
EAS30415
REMOVING THE CONNECTING RODS
The following procedure applies to all of the con-
necting rods.
1. Remove:
Connecting rod cap “1”
Connecting rod “2”
Big end bearing
TIP
Identify the position of each big end bearing so
that it can be reinstalled in its original place.
EAS30419
REMOVING THE CRANKSHAFT JOURNAL
BEARINGS
The following procedure applies to both of the
crankshaft journal bearings.
1. Remove:
Crankshaft assembly
Crankshaft journal bearing “1”
TIP
Remove the crankshaft journal bearing using the
plane bearing installer “2”.
TIP
Identify the position of each crankshaft journal
bearing so that it can be reinstalled in its original
place.
EAS30423
CHECKING THE CRANKSHAFT AND
CONNECTING RODS
1. Measure:
Crankshaft runout
Out of specification Replace the crank-
shaft.
2. Check:
Crankshaft journal surface
Crankshaft pin surface
Bearing surface
Scratches/wear Replace the crankshaft.
Plane bearing installer
90890-04139
1
2
Runout limit
0.030 mm (0.0012 in)

Table of Contents

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Yamaha TMAX 2020 Specifications

General IconGeneral
Displacement562cc
Bore x Stroke70.0 mm x 73.0 mm
Compression Ratio10.9:1
Fuel SystemFuel Injection
Ignition SystemTCI
TransmissionV-Belt Automatic
Rear SuspensionSwingarm
Front BrakeHydraulic dual disc, Ø267 mm
Rear BrakeHydraulic single disc, Ø282 mm
Front Tyre120/70R15M/C 56H
Rear Tyre160/60R15M/C 67H
Overall Length2, 200 mm
Overall Width765 mm
Seat Height800 mm
Wheelbase1, 575 mm
Wet Weight218 kg
Fuel Tank Capacity15 litres
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque55.7 Nm @ 5, 250 rpm
Front SuspensionTelescopic fork
Overall Height1, 420mm

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