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Yamaha TMAX 2020 Service Manual

Yamaha TMAX 2020
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4-35
REAR WHEEL
EAS30165
INSTALLING THE REAR WHEEL (DISC
BRAKE)
1. Install:
Rear wheel sensor rotor
Rear brake disc
NOTICE
ECA21011
Do not drop the wheel sensor rotor or sub-
ject it to shocks.
If any solvent gets on the wheel sensor ro-
tor, wipe it off immediately.
Replace the brake disc bolts and wheel
sensor rotor bolts with new ones.
TIP
Install the wheel sensor rotor with the stamped
mark “b” facing outward.
Tighten the brake disc bolts in stages and in a
crisscross pattern.
2. Check:
Rear brake disc
Refer to “CHECKING THE REAR BRAKE
DISC” on page 4-58.
3. Install:
Drive belt guide
Rear wheel pulley
TIP
Tighten the rear wheel pulley bolts in stages
and in a crisscross pattern.
When tightening the drive belt guide bolts,
tighten the bolt at the punch mark “a” first and
then other bolts in stages and in a crisscross
pattern.
4. Lubricate:
Oil seal lip
5. Install:
Collar
Rear wheel sensor housing
Rear brake caliper bracket
Rear wheel
Adjusting block
Rear wheel axle
Washer
Wheel axle nut
TIP
Do not install the brake caliper and brake lock
caliper.
Fit the brake torque stop pin “a” on the swing-
arm into the slot “b” on the rear brake caliper
bracket.
When installing the rear brake caliper bracket
and the rear wheel sensor housing, align the
projection “c” on the rear brake caliper bracket
with the slot “d” of the rear wheel sensor hous-
ing.
After installing the rear wheel to the vehicle,
make sure that the projection “e” on the brake
caliper bracket and the projection “f” on the
rear wheel sensor housing are aligned.
Install the left adjusting block so that projection
“g” faces to the front of the vehicle.
Install the right adjusting block with the cham-
fered “h” facing the top and bottom.
Rear wheel sensor bolt
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Rear brake disc bolt
30 N·m (3.0 kgf·m, 22 lb·ft)
LOCTITE®
Rear wheel pulley bolt
64 N·m (6.4 kgf·m, 47 lb·ft)
LOCTITE®
Drive belt guide bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
LOCTITE®
T
R
.
.
G088905
b
T
R
.
.
Recommended lubricant
Lithium-soap-based grease
a

Table of Contents

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Yamaha TMAX 2020 Specifications

General IconGeneral
Displacement562cc
Bore x Stroke70.0 mm x 73.0 mm
Compression Ratio10.9:1
Fuel SystemFuel Injection
Ignition SystemTCI
TransmissionV-Belt Automatic
Rear SuspensionSwingarm
Front BrakeHydraulic dual disc, Ø267 mm
Rear BrakeHydraulic single disc, Ø282 mm
Front Tyre120/70R15M/C 56H
Rear Tyre160/60R15M/C 67H
Overall Length2, 200 mm
Overall Width765 mm
Seat Height800 mm
Wheelbase1, 575 mm
Wet Weight218 kg
Fuel Tank Capacity15 litres
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque55.7 Nm @ 5, 250 rpm
Front SuspensionTelescopic fork
Overall Height1, 420mm

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