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Yamaha TMAX 2020 Service Manual

Yamaha TMAX 2020
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4-68
ABS (Anti-lock Brake System)
EAS30197
REMOVING THE HYDRAULIC UNIT
ASSEMBLY
NOTICE
ECA18230
Unless necessary, avoid removing and in-
stalling the brake pipes of the hydraulic unit
assembly.
WARNING
EWA13930
Refill with the same type of brake fluid that is
already in the system. Mixing fluids may re-
sult in a harmful chemical reaction, leading
to poor braking performance.
NOTICE
ECA22100
Handle the ABS components with care
since they have been accurately adjusted.
Keep them away from dirt and do not sub-
ject them to shocks.
Do not push the ON/start switch when re-
moving the hydraulic unit assembly.
Do not clean with compressed air.
Do not reuse the brake fluid.
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
Do not allow any brake fluid to contact the
couplers. Brake fluid may damage the cou-
plers and cause bad contacts.
If the union bolts for the hydraulic unit as-
sembly have been removed, be sure to
tighten them to the specified torque and
bleed the brake system.
1. Disconnect:
ABS ECU coupler “1”
TIP
While pushing the portion “a” of the ABS ECU
coupler, pull the lock lever up to release the lock.
NOTICE
ECA20080
Do not use a tool to disconnect the ABS ECU
coupler.
2. Remove:
Brake hose
TIP
Do not operate the front brake lever and rear
brake lever while removing the brake hoses.
NOTICE
ECA18251
When removing the brake hoses, cover the
area around the hydraulic unit assembly to
catch any spilt brake fluid. Do not allow the
brake fluid to contact other parts.
3. Remove:
Hydraulic unit assembly “1”
TIP
To avoid brake fluid leakage and to prevent for-
eign materials from entering the hydraulic unit
assembly, insert a rubber plug “a” or a bolt
(M10 1.00) into each brake hose union bolt
hole.
When using a bolt, do not tighten the bolt until
the bolt head touches the hydraulic unit. Other-
wise, the brake hose union bolt seating surface
could be deformed.
1
a
a
1

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Yamaha TMAX 2020 Specifications

General IconGeneral
Displacement562cc
Bore x Stroke70.0 mm x 73.0 mm
Compression Ratio10.9:1
Fuel SystemFuel Injection
Ignition SystemTCI
TransmissionV-Belt Automatic
Rear SuspensionSwingarm
Front BrakeHydraulic dual disc, Ø267 mm
Rear BrakeHydraulic single disc, Ø282 mm
Front Tyre120/70R15M/C 56H
Rear Tyre160/60R15M/C 67H
Overall Length2, 200 mm
Overall Width765 mm
Seat Height800 mm
Wheelbase1, 575 mm
Wet Weight218 kg
Fuel Tank Capacity15 litres
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque55.7 Nm @ 5, 250 rpm
Front SuspensionTelescopic fork
Overall Height1, 420mm

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