Yamaha TMAX 2020 Service Manual

4-46
FRONT BRAKE
EAS30174
ASSEMBLING THE FRONT BRAKE
CALIPERS
WARNING
EWA16560
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents as they will cause the brake caliper
piston dust seals and brake caliper piston
seals to swell and distort.
• Whenever a brake caliper is disassembled,
replace the brake caliper piston dust seals
and brake caliper piston seals.
EAS30175
INSTALLING THE FRONT BRAKE CALIPERS
The following procedure applies to both of the
brake calipers.
1. Install:
• Front brake caliper “1”
(temporarily)
• Brake hose gasket
• Brake hose “2”
• Brake hose union bolt “3”
WARNING
EWA13531
Proper brake hose routing is essential to in-
sure safe vehicle operation.
NOTICE
ECA21410
• When installing the brake hose onto the
brake caliper “1”, make sure the brake pipe
“a” touches the projection “b” on the brake
caliper.
• Install the brake pipe “c” so that it is
aligned with the brake pipe “a”.
2. Remove:
• Front brake caliper
3. Install:
• Brake pad
• Brake pad spring
• Brake pad pin
• Brake pad clip
• Front brake caliper
Refer to “REPLACING THE FRONT BRAKE
PADS” on page 4-43.
4. Fill:
• Brake master cylinder reservoir
(with the specified amount of the specified
brake fluid)
Specified brake fluid
DOT 4
Front brake hose union bolt
30 N·m (3.0 kgf·m, 22 lb·ft)
New
T
R
.
.
Front brake caliper bolt
35 N·m (3.5 kgf·m, 26 lb·ft)
Specified brake fluid
DOT 4
1
2
3
b
a
2
1
3
c
a
b
T
R
.
.

Yamaha TMAX 2020 Specifications

General

Displacement	562cc
Bore x Stroke	70.0 mm x 73.0 mm
Compression Ratio	10.9:1
Fuel System	Fuel Injection
Ignition System	TCI
Transmission	V-Belt Automatic
Rear Suspension	Swingarm
Front Brake	Hydraulic dual disc, Ø267 mm
Rear Brake	Hydraulic single disc, Ø282 mm
Front Tyre	120/70R15M/C 56H
Rear Tyre	160/60R15M/C 67H
Overall Length	2, 200 mm
Overall Width	765 mm
Seat Height	800 mm
Wheelbase	1, 575 mm
Wet Weight	218 kg
Fuel Tank Capacity	15 litres
Engine Type	Liquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque	55.7 Nm @ 5, 250 rpm
Front Suspension	Telescopic fork
Overall Height	1, 420mm