Yamaha TMAX 2020 Service Manual

4-78
HANDLEBAR
EAS30203
REMOVING THE HANDLEBAR
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Handlebar grip “1”
TIP
Blow compressed air between the handlebar
and the handlebar grip, and gradually push the
grip off the handlebar.
3. Remove:
• Handlebar switch (right)
• Throttle grip
EAS30204
CHECKING THE HANDLEBAR
1. Check:
• Handlebar
Bends/cracks/damage  Replace.
WARNING
EWA13690
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken it.
EAS30205
INSTALLING THE HANDLEBAR
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
2. Install:
• Brake hose bracket
• Lower handlebar holder
• Handlebar “1”
• Upper handlebar holder “2”
• Bracket “3”
NOTICE
ECA18300
First, tighten the bolts on the front side of the
handlebar holder, and then on the rear side.
TIP
Align the punch mark “a” on the handlebar with
the right side upper surface of the lower handle-
bar holder.
3. Install:
• Throttle grip “1”
• Throttle cable
• Handlebar switch (right) “2”
• Grip end
TIP
• Align the projection “a” on the handlebar switch
(right) with the hole “b” in the handlebar.
• There should be 1–3 mm (0.04–0.12 in) of
clearance “c” between the throttle grip and the
grip end.
1
G088916
Lower handlebar holder nut
34 N·m (3.4 kgf·m, 25 lb·ft)
Upper handlebar holder bolt
23 N·m (2.3 kgf·m, 17 lb·ft)
Handlebar switch screw (right)
3.5 N·m (0.35 kgf·m, 2.6 lb·ft)
Grip end
26 N·m (2.6 kgf·m, 19 lb·ft)
T
R
.
.
1
a
3
2
T
R
.
.

Yamaha TMAX 2020 Specifications

General

Displacement	562cc
Bore x Stroke	70.0 mm x 73.0 mm
Compression Ratio	10.9:1
Fuel System	Fuel Injection
Ignition System	TCI
Transmission	V-Belt Automatic
Rear Suspension	Swingarm
Front Brake	Hydraulic dual disc, Ø267 mm
Rear Brake	Hydraulic single disc, Ø282 mm
Front Tyre	120/70R15M/C 56H
Rear Tyre	160/60R15M/C 67H
Overall Length	2, 200 mm
Overall Width	765 mm
Seat Height	800 mm
Wheelbase	1, 575 mm
Wet Weight	218 kg
Fuel Tank Capacity	15 litres
Engine Type	Liquid-cooled, 4-stroke, DOHC, 4-valve
Maximum Torque	55.7 Nm @ 5, 250 rpm
Front Suspension	Telescopic fork
Overall Height	1, 420mm