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8-4

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COOLING SYSTEM

TROUBLESHOOTING

Engine temperature too high

• Faulty high coolant temperature indicator or ECT sensor

• Thermostat stuck closed

• Faulty radiator cap

• Insufficient coolant

• Passage blocked in radiator, hoses or water jacket

• Air in system

• Faulty cooling fan motor

• Faulty FAN CONT. RELAY

• Faulty water pump

Engine temperature too low

• Faulty high coolant temperature indicator or ECT sensor

• Thermostat stuck open

• Faulty FAN CONT. RELAY

Coolant leak

• Faulty water pump mechanical seal

• Deteriorated O-rings

• Faulty radiator cap

• Damaged or deteriorated cylinder head gasket

• Loose hose connection or clamp

• Damaged or deteriorated hose

• Damaged radiator

A Few Words About Safety1
- Service Information1
- For Your Customer’s Safety1
- For Your Safety1
- Important Safety Precautions1
How To Use This Manual2
SYMBOLS3
1. GENERAL INFORMATION6
- SERVICE RULES7
  - ABBREVIATION7
  - DESTINATION CODE7
- MODEL IDENTIFICATION8
  - SERIAL NUMBERS9
  - LABELS10
- SPECIFICATIONS11
- TORQUE VALUES20
  - STANDARD TORQUE VALUES20
  - ENGINE & FRAME TORQUE VALUES20
- LUBRICATION & SEAL POINTS28
  - ENGINE28
  - FRAME29
- CABLE & HARNESS ROUTING30
- EMISSION CONTROL SYSTEMS91
- TECHNICAL FEATURES92
2. FRAME/BODY PANELS/EXHAUST SYSTEM96
- BODY PANEL LOCATIONS (NC700X/XA)97
  - BODY PANEL REMOVAL CHART97
- BODY PANEL LOCATIONS (NC700XD)98
  - BODY PANEL REMOVAL CHART98
- BODY PANEL LOCATIONS (NC700S/SA)99
  - BODY PANEL REMOVAL CHART99
- BODY PANEL LOCATIONS (NC700SD)100
  - BODY PANEL REMOVAL CHART100
- SERVICE INFORMATION101
  - GENERAL101
  - TORQUE VALUES101
- TROUBLESHOOTING101
  - Excessive exhaust noise101
  - Poor performance101
- PILLION SEAT102
  - REMOVAL/INSTALLATION102
- SINGLE SEAT102
  - REMOVAL/INSTALLATION (NC700X/ XA/XD)102
  - REMOVAL/INSTALLATION (NC700S/ SA/SD)102
- GRAB RAIL103
  - REMOVAL/INSTALLATION103
- CENTER SEAT COWL103
  - REMOVAL/INSTALLATION103
- SEAT COWL104
  - REMOVAL/INSTALLATION104
  - DISASSEMBLY/ASSEMBLY104
- REAR FENDER MUD GUARD (U type)105
  - REMOVAL/INSTALLATION105
- BRAKE/TAIL/LICENSE LIGHT/TAIL LIGHT COVER105
  - REMOVAL/INSTALLATION105
  - DISASSEMBLY/ASSEMBLY106
- MUD GUARD106
  - REMOVAL/INSTALLATION106
- REAR FENDER A107
  - REMOVAL/INSTALLATION107
- REAR FENDER B107
  - REMOVAL/INSTALLATION107
- AIR DUCT (NC700X/XA/XD)108
  - REMOVAL/INSTALLATION108
- SIDE COWL (NC700S/SA/SD)108
  - LEFT SIDE COWL REMOVAL/INSTALLATION108
  - RIGHT SIDE COWL REMOVAL/INSTALLATION109
- SHROUD/SIDE COVER (NC700X/XA/XD)109
  - REMOVAL/INSTALLATION109
  - DISASSEMBLY/ASSEMBLY110
- SHELTER/SIDE COVER (NC700S/SA/SD)110
  - REMOVAL/INSTALLATION110
  - DISASSEMBLY/ASSEMBLY111
- CENTER COVER (NC700X/XA/XD)111
  - REMOVAL/INSTALLATION111
  - DISASSEMBLY/ASSEMBLY112
- LUGGAGE BOX LID112
  - REMOVAL/INSTALLATION (NC700X/XA/XD)112
  - REMOVAL/INSTALLATION (NC700S/SA/SD)113
- LUGGAGE BOX LID/HINGE ASSEMBLY114
  - REMOVAL/INSTALLATION114
- LUGGAGE BOX114
  - REMOVAL/INSTALLATION (NC700X/XA/XD)114
  - REMOVAL/INSTALLATION (NC700S/SA/SD)115
  - DISASSEMBLY/ASSEMBLY (NC700X/XA/XD)116
  - DISASSEMBLY/ASSEMBLY (NC700S/SA/SD)117
- WINDSCREEN118
  - REMOVAL/INSTALLATION (NC700X/XA/XD)118
  - REMOVAL/INSTALLATION (NC700S/SA/SD)118
- FRONT SIDE COWL (NC700X/XA/XD)119
  - REMOVAL/INSTALLATION119
- METER STAY (NC700X/XA/XD)119
  - REMOVAL/INSTALLATION119
- FRONT UNDER COVER (NC700X/XA/ XD)120
  - REMOVAL/INSTALLATION120
- INNER UPPER COVER (NC700X/XA/XD)120
  - REMOVAL/INSTALLATION120
- HEADLIGHT/FRONT CENTER COWL (NC700X/XA/XD)121
  - REMOVAL/INSTALLATION121
  - DISASSEMBLY/ASSEMBLY121
- HEADLIGHT/HEADLIGHT STAY (NC700S/SA/SD)122
  - REMOVAL/INSTALLATION122
  - DISASSEMBLY/ASSEMBLY122
- HEADLIGHT COVER (NC700S/SA/SD)122
  - REMOVAL/INSTALLATION122
- FRONT FENDER123
  - REMOVAL/INSTALLATION123
- LOWER COWL123
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)123
  - REMOVAL/INSTALLATION (NC700XD/ SD)124
  - DISASSEMBLY/ASSEMBLY124
- LEFT REAR COVER124
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)124
  - REMOVAL/INSTALLATION (NC700XD/ SD)125
- RIGHT ENGINE SIDE COVER (NC700XD/SD)125
  - REMOVAL/INSTALLATION125
- GUARD PIPE (NC700XD/SD)125
  - REMOVAL/INSTALLATION125
- BATTERY BOX126
  - REMOVAL/INSTALLATION126
- CENTER CROSS PLATE127
  - REMOVAL/INSTALLATION127
- EXHAUST PIPE/MUFFLER127
  - MUFFLER REMOVAL/INSTALLATION127
  - EXHAUST PIPE129
    - REMOVAL129
    - INSTALLATION129
  - STUD BOLT REPLACEMENT130
3. MAINTENANCE132
- SERVICE INFORMATION133
  - GENERAL133
  - TORQUE VALUES133
- MAINTENANCE SCHEDULE134
  - NC700X/XA/S/SA134
  - NC700XD/SD135
- FUEL LINE136
  - INSPECTION136
- THROTTLE OPERATION136
- AIR CLEANER138
  - REMOVAL/INSTALLATION (NC700X/ XA/XD)138
  - REMOVAL/INSTALLATION (NC700S/ SA/SD)138
- CRANKCASE BREATHER139
- SPARK PLUG139
  - REMOVAL/INSTALLATION139
  - INSPECTION140
- VALVE CLEARANCE141
  - INSPECTION141
  - ADJUSTMENT142
- ENGINE OIL143
  - OIL LEVEL INSPECTION143
  - ENGINE OIL CHANGE144
- ENGINE OIL FILTER144
- CLUTCH OIL FILTER (NC700XD/SD)145
- ENGINE IDLE SPEED146
- RADIATOR COOLANT146
- COOLING SYSTEM147
- DRIVE CHAIN147
  - DRIVE CHAIN SLACK INSPECTION147
  - ADJUSTMENT148
  - CLEANING AND LUBRICATION148
  - SPROCKET INSPECTION149
  - REPLACEMENT150
- DRIVE CHAIN SLIDER151
- BRAKE FLUID152
  - FRONT BRAKE152
  - REAR BRAKE152
- BRAKE PADS WEAR153
  - FRONT BRAKE PADS153
  - REAR BRAKE PADS153
- BRAKE SYSTEM154
  - INSPECTION154
  - BRAKE PEDAL HEIGHT ADJUSTMENT154
- BRAKE LIGHT SWITCH155
- BRAKE LOCK OPERATION (NC700XD/ SD)155
  - INSPECTION155
  - ADJUSTMENT156
- HEADLIGHT AIM156
- CLUTCH SYSTEM (NC700X/XA/S/SA)157
- SIDESTAND158
  - INSPECTION158
  - REMOVAL/INSTALLATION158
- SUSPENSION159
  - FRONT SUSPENSION INSPECTION159
  - REAR SUSPENSION INSPECTION160
- NUTS, BOLTS, FASTENERS160
- WHEELS/TIRES160
- STEERING HEAD BEARINGS161
4. PGM-FI SYSTEM162
- PGM-FI SYSTEM LOCATION163
- PGM-FI SYSTEM DIAGRAM165
- SERVICE INFORMATION167
- PGM-FI SYMPTOM TROUBLESHOOTING168
- PGM-FI CONNECTOR LOCATIONS169
- PGM-FI TROUBLESHOOTING INFORMATION172
- DTC INDEX176
- SENSOR UNIT POWER LINE INSPECTION178
  - BEFORE DTC TROUBLESHOOTING178
    - 1. Sensor Unit Power Input Voltage Inspection178
  - BEFORE MIL TROUBLESHOOTING180
    - 1. Sensor Unit Power Input Voltage Inspection 1180
- DTC TROUBLESHOOTING182
- MIL TROUBLESHOOTING204
- MIL CIRCUIT TROUBLESHOOTING224
- FUEL CUT RELAY225
  - INSPECTION225
- ECT SENSOR225
  - REMOVAL/INSTALLATION225
- BANK ANGLE SENSOR226
- ECM (NC700X/XA/S/SA)/PCM (NC700XD/SD)228
- O2 SENSOR230
  - REMOVAL230
  - INSTALLATION231
5. IGNITION SYSTEM232
- SYSTEM LOCATION233
- SYSTEM DIAGRAM234
- SERVICE INFORMATION235
- TROUBLESHOOTING236
- IGNITION SYSTEM INSPECTION237
- IGNITION TIMING240
- IGNITION COIL241
  - REMOVAL/INSTALLATION241
    - No.1 IGNITION COIL241
    - No.2 IGNITION COIL241
- CKP SENSOR242
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)242
  - REMOVAL/INSTALLATION (NC700XD/ SD)242
6. ELECTRIC STARTER244
- SYSTEM LOCATION245
- SYSTEM DIAGRAM246
- SERVICE INFORMATION247
- TROUBLESHOOTING248
- STARTER MOTOR251
- STARTER RELAY SWITCH253
  - INSPECTION253
  - REMOVAL/INSTALLATION254
- NEUTRAL DIODE (NC700X/XA/S/SA)255
  - INSPECTION255
- STARTER RELAY (NC700XD/SD)255
  - INSPECTION255
7. FUEL SYSTEM256
- COMPONENT LOCATION257
- SERVICE INFORMATION258
- FUEL LINE REPLACEMENT259
- FUEL TANK263
  - REMOVAL/INSTALLATION263
    - FUEL PUMP SIDE QUICK CONNECT FITTING REMOVAL263
    - FUEL PUMP SIDE QUICK CONNECT FITTING INSTALLATION264
- FUEL PUMP UNIT265
- AIR CLEANER HOUSING269
  - REMOVAL/INSTALLATION269
- THROTTLE BODY270
- INJECTOR275
  - REMOVAL275
  - INSTALLATION276
- IACV277
  - REMOVAL/INSPECTION277
  - INSTALLATION278
8. COOLING SYSTEM280
- SYSTEM FLOW PATTERN281
- SERVICE INFORMATION282
- TROUBLESHOOTING283
- SYSTEM TESTING284
  - COOLANT (HYDROMETER TEST)284
  - RADIATOR CAP/SYSTEM PRESSURE INSPECTION285
- COOLANT REPLACEMENT285
  - PREPARATION285
  - REPLACEMENT/AIR BLEEDING285
- THERMOSTAT/THERMOSTAT HOUSING286
  - REMOVAL/INSTALLATION286
  - INSPECTION288
- RADIATOR288
  - REMOVAL/INSTALLATION288
  - DISASSEMBLY/ASSEMBLY290
- WATER PUMP291
- RADIATOR RESERVE TANK293
  - REMOVAL/INSTALLATION293
- FAN CONT. RELAY294
  - INSPECTION294
9. LUBRICATION SYSTEM296
- LUBRICATION SYSTEM DIAGRAM297
- SERVICE INFORMATION299
- TROUBLESHOOTING300
- OIL PRESSURE INSPECTION301
- OIL PUMP (NC700X/XA/S/SA)301
- OIL PUMP (NC700XD/SD)303
- OIL STRAINER306
  - REMOVAL306
  - INSTALLATION307
10. CYLINDER HEAD/VALVES308
- COMPONENT LOCATION309
- SERVICE INFORMATION310
- TROUBLESHOOTING311
- CYLINDER COMPRESSION TEST312
- CYLINDER HEAD COVER312
  - REMOVAL/INSTALLATION312
  - DISASSEMBLY/ASSEMBLY314
- ROCKER ARM315
- CAM CHAIN TENSIONER318
- CAMSHAFT320
- CYLINDER HEAD323
11. CLUTCH/GEARSHIFT LINKAGE (NC700X/XA/S/SA)336
- COMPONENT LOCATION337
- SERVICE INFORMATION338
- TROUBLESHOOTING339
- RIGHT CRANKCASE COVER340
  - REMOVAL/INSTALLATION340
  - CLUTCH LIFTER ARM REMOVAL/ INSTALLATION341
- CLUTCH342
- PRIMARY DRIVE GEAR/CKP SENSOR ROTOR350
- GEARSHIFT LINKAGE351
- GEARSHIFT PEDAL354
  - REMOVAL/INSTALLATION354
12. DUAL CLUTCH TRANSMISSION (DCT) (NC700XD/SD)356
- COMPONENT LOCATION357
- SERVICE INFORMATION358
  - GENERAL358
  - SPECIFICATIONS359
  - TORQUE VALUES359
- DCT SYMPTOM TROUBLESHOOTING360
  - CLUTCH SLIPS AND MOTORCYCLE DOES NOT ACCELERATE360
  - EXCESSIVE NOISE OR VIBRATION AROUND THE DCT SYSTEM360
- DCT ELECTRICAL SYSTEM LOCATION361
- DCT SYSTEM DIAGRAM362
- DCT CONNECTOR LOCATIONS363
- DCT TROUBLESHOOTING INFORMATION366
  - GENERAL TROUBLESHOOTING366
  - SYSTEM DESCRIPTION366
  - HDS POCKET TESTER INFORMATION367
  - DTC READOUT367
    - Reading DTC with the shift indicator "–"368
  - ERASING DTC368
    - How to erase the DTC without HDS368
- DTC INDEX370
- DTC TROUBLESHOOTING375
  - DTC 8-1 (TP SENSOR ABNORMAL VOLTAGE)375
    - 1. TP Sensor System Inspection375
      - 1. TP Sensor System Inspection375
  - DTC 9-1 (CLUTCH LINE EOP SENSOR LOW VOLTAGE)375
    - 1. Clutch Line EOP Sensor System Inspection375
  - DTC 9-2 (CLUTCH LINE EOP SENSOR HIGH VOLTAGE)376
    - 1. Clutch Line EOP Sensor System Inspection376
  - DTC 19-1 (CKP SENSOR NO SIGNAL)377
    - 1. CKP sensor Peak Voltage Inspection377
      - 1. CKP sensor Peak Voltage Inspection377
      - 2. CKP sensor Circuit Inspection378
  - DTC 21-1 (SHIFT SPINDLE ANGLE SENSOR LOW VOLTAGE)378
    - 1. Shift Spindle Angle Sensor System Inspection378
  - DTC 21-2 (SHIFT SPINDLE ANGLE SENSOR HIGH VOLTAGE)379
    - 1. Shift Spindle Angle Sensor System Inspection379
  - DTC 22-1 (SHIFT SPINDLE OPERATION MALFUNCTION: AFTER OPERATING GEARSHIFT MECHANISM)380
    - 1. Shift Spindle Angle Sensor System Inspection380
  - DTC 23-1 (SHIFT SPINDLE OPERATION MALFUNCTION: WHILE OPERATING GEARSHIFT MECHANISM)381
  - DTC 24-1 (SHIFT CONTROL MOTOR DRIVE CIRCUIT)382
    - 1. Shift Control Motor Line Open Circuit Inspection382
  - DTC 27-1 (SHIFT DRUM POSITION MALFUNCTION)383
    - 1. TR Sensor System Inspection383
  - DTC 31-1 (SHIFT CONTROL MOTOR LOW VOLTAGE)384
    - 1. DTC Recheck384
      - 1. DTC Recheck384
      - 2. Shift Control Motor Line Open Circuit Inspection384
  - DTC 32-1 (FAIL SAFE RELAY CIRCUIT MALFUNCTION)385
    - 1. Shift Control Motor Power Supply Voltage Inspection385
      - 1. Shift Control Motor Power Supply Voltage Inspection385
      - 2. DTC Recheck385
  - DTC 37-1 (IGNITION HOLD RELAY MALFUNCTION)385
    - 1. PCM (DCT Drive Circuit) Sub Power Voltage Inspection385
      - 1. PCM (DCT Drive Circuit) Sub Power Voltage Inspection385
      - 2. DTC Recheck386
  - DTC 41-1 (N-D SHIFT SWITCH MALFUNCTION)386
    - 1. N-D Shift Switch Power Input Voltage Inspection386
  - DTC 42-1 (SHIFT SWITCH MALFUNCTION)388
    - 1. Shift Switch Power Input Voltage Inspection388
  - DTC 44-1 (EOT SENSOR LOW VOLTAGE)389
    - 1. EOT Sensor System Inspection389
  - DTC 44-2 (EOT SENSOR HIGH VOLTAGE)390
    - 1. EOT Sensor System Inspection390
  - DTC 47-1 or 48-1 (No.1 or No.2 CLUTCH EOP SENSOR LOW VOLTAGE)392
    - 1. Clutch EOP Sensor System Inspection392
  - DTC 47-2 or 48-2 (No.1 or No.2 CLUTCH EOP SENSOR HIGH VOLTAGE)393
    - 1. Clutch EOP Sensor System Inspection393
  - DTC 49-1, 49-2 (CLUTCH LINE LOW OIL PRESSURE)394
    - 1. Clutch Line EOP Sensor System Inspection394
  - DTC 51-1 (TR SENSOR LOW VOLTAGE)395
    - 1. TR Sensor System Inspection395
  - DTC 51-2 (TR SENSOR HIGH VOLTAGE)396
    - 1. TR Sensor System Inspection396
  - DTC 52-1 (NEUTRAL SWITCH STUCK OFF)397
    - 1. DTC Recheck397
  - DTC 52-2 (NEUTRAL SWITCH STUCK ON)398
    - 1. Neutral Switch Line Short Circuit Inspection398
      - 1. Neutral Switch Line Short Circuit Inspection398
      - 2. Neutral Switch Inspection398
  - DTC 53-1 (INNER MAINSHAFT SENSOR SPEED LOW)398
    - 1. DTC Recheck398
  - DTC 54-1 (OUTER MAINSHAFT SENSOR SPEED LOW)401
    - 1. DTC Recheck401
  - DTC 55-1, 55-2 (No.1 LINEAR SOLENOID VALVE)403
    - 1. DTC Recheck403
  - DTC 56-1, 56-2 (No.2 LINEAR SOLENOID VALVE)404
    - 1. DTC Recheck404
  - DTC 57-1 (GEARSHIFT MECHANISM MALFUNCTION)405
  - DTC 57-2 (GEAR POSITION MALFUNCTION; JUMPS OUT OF GEAR)405
  - DTC 58-1 (No.1 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)406
    - 1. Clutch Condition Inspection406
      - 1. Clutch Condition Inspection406
      - 2. Clutch Oil Line Inspection406
  - DTC 59-1 (No.2 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)406
  - DTC 61-1, 61-2, 61-3, 61-4, 62-1, 62-2 (No.1 CLUTCH OIL PRESSURE MALFUNCTION)406
    - 1. DTC Recheck406
  - DTC 63-1, 63-2, 63-3, 63-4, 64-1, 64-2 (No.2 CLUTCH OIL PRESSURE MALFUNCTION)407
    - 1. DTC Recheck407
  - DTC 65-1 (FRONT AND REAR WHEEL SPEED SIGNAL MALFUNCTION)408
    - 1. DTC Recheck408
  - DTC 66-1 (VS SENSOR NO SIGNAL)409
    - 1. DTC Recheck409
  - DTC 67-1 (FRONT WHEEL SPEED SENSOR NO SIGNAL)410
    - 1. DTC Recheck410
  - DTC 68-1 (No.1 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)411
    - 1. DTC Recheck411
      - 1. DTC Recheck411
      - 2. Clutch Clearance Inspection412
  - DTC 69-1 (No.2 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)412
    - 1. DTC Recheck412
      - 1. DTC Recheck412
      - 2. Clutch Condition Inspection412
  - DTC 71-1, 72-1 (INNER, OUTER MAINSHAFT/COUNTERSHAFT SPEED RATIO FAILURE)412
    - 1. DTC Recheck 1412
      - 1. DTC Recheck 1412
      - 2. DTC Recheck 2413
  - DTC 84-1 (CPU IN THE PCM MALFUNCTION)413
    - 1. DTC Recheck413
      - 1. DTC Recheck413
  - DTC 1-1 (SHIFT PEDAL ANGLE SENSOR (OPTIONAL) MALFUNCTION)413
    - 1. Recheck the DTC413
- SHIFT INDICATOR TROUBLESHOOTING416
  - DTC 9 (CLUTCH LINE EOP SENSOR)416
    - 1. Clutch Line EOP Sensor Input Voltage Inspection416
  - DTC 19 (CKP SENSOR)417
    - 1. CKP Sensor Peak Voltage Inspection at PCM417
      - 1. CKP Sensor Peak Voltage Inspection at PCM417
      - 2. CKP Sensor Peak Voltage Inspection418
  - DTC 21 (SHIFT SPINDLE ANGLE SENSOR)418
    - 1. Shift Spindle Angle Sensor Input Voltage Inspection418
  - DTC 22, 23 (SHIFT SPINDLE OPERATION MALFUNCTION)419
    - 1. Shift Control Motor/Reduction gear condition419
  - DTC 24 (SHIFT CONTROL MOTOR DRIVE CIRCUIT)420
    - 1. Shift Control Motor Line Open Circuit Inspection420
  - DTC 27 (SHIFT DRUM POSITION)421
    - 1. Shift Control Motor/Reduction gear condition421
  - DTC 31 (SHIFT CONTROL MOTOR)422
    - 1. PVB Fuse Inspection422
      - 1. PVB Fuse Inspection422
      - 2. Shift Control Motor Line Open Circuit Inspection422
  - DTC 32 (FAIL SAFE RELAY)423
    - 1. PVB Fuse Inspection423
      - 1. PVB Fuse Inspection423
      - 2. Shift Control Motor Power Supply Voltage Inspection423
  - DTC 37 (IGNITION HOLD RELAY)423
    - 1. SUB PVB Fuse Inspection423
      - 1. SUB PVB Fuse Inspection423
      - 2. PCM (DCT Drive Circuit) Sub Power Voltage Inspection424
  - DTC 41 (N-D SHIFT SWITCH)424
    - 1. N-D Shift Switch Power Input Voltage Inspection424
  - DTC 42 (SHIFT SWITCH)426
    - 1. Shift Switch Power Input Voltage Inspection426
  - DTC 44 (EOT SENSOR)428
    - 1. EOT Sensor Input Line Open Circuit Inspection428
  - DTC 47 or 48 (No.1 or No.2 CLUTCH EOP SENSOR)429
    - 1. Clutch EOP Sensor Input Voltage Inspection429
  - DTC 49 (CLUTCH LINE LOW OIL PRESSURE)431
    - 1. Engine Oil Level Inspection431
  - DTC 51 (TR SENSOR)432
    - 1. TR Sensor Input Voltage Inspection432
  - DTC 52 (NEUTRAL SWITCH)433
    - 1. DTC Recheck433
  - DTC 53 (INNER MAINSHAFT SENSOR SPEED LOW)434
    - 1. Inner Mainshaft Sensor Input Voltage Inspection434
  - DTC 54 (OUTER MAINSHAFT SENSOR SPEED LOW)437
    - 1. Outer Mainshaft Sensor Input Voltage Inspection437
  - DTC 55 (No.1 LINEAR SOLENOID VALVE)439
    - 1. No.1 Linear Solenoid Valve Inspection439
  - DTC 56 (No.2 LINEAR SOLENOID VALVE)440
    - 1. No.2 Linear Solenoid Valve Inspection440
  - DTC 57 (GEARSHIFT MECHANISM/ GEAR POSITION MALFUNCTION)441
  - DTC 58 (No.1 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)441
    - 1. Clutch Condition Inspection441
      - 1. Clutch Condition Inspection441
      - 2. Clutch Oil Line Inspection441
  - DTC 59 (No.2 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)441
  - DTC 61, 62 (No.1 CLUTCH OIL PRESSURE MALFUNCTION)441
    - 1. DTC Recheck441
  - DTC 63, 64 (No.2 CLUTCH OIL PRESSURE MALFUNCTION)442
    - 1. DTC Recheck442
  - DTC 65 (FRONT AND REAR WHEEL SPEED SENSOR SIGNAL MALFUNCTION)443
    - 1. DTC Recheck443
  - DTC 66 (VS SENSOR NO SIGNAL)444
    - 1. DTC Recheck444
  - DTC 67 (FRONT WHEEL SPEED SENSOR NO SIGNAL)445
    - 1. DTC Recheck445
  - DTC 68 (No.1 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)446
    - 1. DTC Recheck446
      - 1. DTC Recheck446
      - 2. Clutch Condition Inspection447
  - DTC 69 (No.2 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)447
    - 1. DTC Recheck447
      - 1. DTC Recheck447
      - 2. Clutch Condition Inspection447
  - DTC 71, 72 (INNER, OUTER MAINSHAFT/COUNTERSHAFT SPEED RATIO FAILURE)447
    - 1. DTC Recheck 1447
      - 1. DTC Recheck 1447
      - 2. DTC Recheck 2448
  - DTC 84 (CPU IN THE PCM MALFUNCTION)448
    - 1. DTC Recheck448
      - 1. DTC Recheck448
  - DTC 1 (SHIFT PEDAL ANGLE SENSOR (OPTIONAL) MALFUNCTION)448
    - 1. DTC Recheck448
- MODE/SHIFT INDICATOR CIRCUIT TROUBLESHOOTING450
- AT/MT MODE SWITCH TROUBLESHOOTING451
  - 1. AT/MT mode switch Power Input Voltage Inspection451
- RIGHT CRANKCASE COVER452
  - REMOVAL452
  - LINEAR SOLENOID VALVE BODY DISASSEMBLY453
  - LINEAR SOLENOID VALVE BODY ASSEMBLY455
  - OIL GUIDE COLLAR REMOVAL/ INSTALLATION457
  - INSTALLATION458
- DUAL CLUTCH460
  - REMOVAL460
  - DISASSEMBLY461
  - CLUTCH CLEARANCE INSPECTION461
  - ASSEMBLY461
  - INSTALLATION462
- PRIMARY DRIVE GEAR/CKP SENSOR ROTOR463
  - REMOVAL463
  - INSTALLATION463
- SHIFT CONTROL MOTOR/REDUCTION GEARS464
  - REMOVAL464
  - INSTALLATION465
- GEARSHIFT LINKAGE467
  - REMOVAL467
  - INSPECTION468
  - INSTALLATION468
- MAINSHAFT SENSOR470
  - REMOVAL/INSTALLATION470
- TR SENSOR470
  - REMOVAL/INSTALLATION470
- SHIFT SPINDLE ANGLE SENSOR471
  - REMOVAL/INSTALLATION471
- CLUTCH EOP SENSOR472
  - REMOVAL/INSTALLATION472
- EOT SENSOR473
  - REMOVAL/INSTALLATION473
- DCT SHIFT PEDAL (OPTIONAL)473
  - REGISTRATION (TO ENABLE THE PEDAL)473
  - REGISTRATION CANCELLATION (TO DISABLE THE PEDAL)474
- CLUTCH INITIALIZE LEARNING (PCM)475
13. ALTERNATOR/STARTER CLUTCH478
- COMPONENT LOCATION479
- SERVICE INFORMATION481
- TROUBLESHOOTING481
  - Starter motor turns, but engine does not turn481
- ALTERNATOR COVER482
  - REMOVAL/INSTALLATION482
- FLYWHEEL484
- STARTER CLUTCH487
- STATOR490
  - REMOVAL490
  - INSTALLATION490
14. CRANKCASE/TRANSMISSION/BALANCER492
- COMPONENT LOCATION493
- SERVICE INFORMATION495
- TROUBLESHOOTING497
- CRANKCASE SEPARATION498
- TRANSMISSION (NC700X/XA/S/SA)499
- TRANSMISSION (NC700XD/SD)508
- BALANCER517
- CRANKCASE ASSEMBLY519
15. CRANKSHAFT/PISTON/CYLINDER524
- COMPONENT LOCATION525
- SERVICE INFORMATION526
- TROUBLESHOOTING527
- CRANKSHAFT528
- MAIN JOURNAL BEARING531
- CRANKPIN BEARING534
- PISTON/CYLINDER537
16. ENGINE REMOVAL/INSTALLATION544
- COMPONENT LOCATION545
- SERVICE INFORMATION547
- ENGINE REMOVAL (NC700X/XA/S/SA)548
- ENGINE REMOVAL (NC700XD/SD)552
- ENGINE INSTALLATION (NC700X/XA/S/ SA)558
- ENGINE INSTALLATION (NC700XD/SD)564
17. FRONT WHEEL/SUSPENSION/STEERING572
- COMPONENT LOCATION573
- SERVICE INFORMATION579
- TROUBLESHOOTING580
- HANDLEBAR581
- FRONT WHEEL591
- FORK596
- STEERING STEM604
- CLUTCH LEVER (NC700X/XA/S/SA)613
  - REMOVAL/INSTALLATION613
18. REAR WHEEL/SUSPENSION614
- COMPONENT LOCATION615
- SERVICE INFORMATION617
- TROUBLESHOOTING618
- REAR WHEEL619
- SHOCK LINKAGE626
- SHOCK ABSORBER627
- SWINGARM629
19. HYDRAULIC BRAKE640
- COMPONENT LOCATION641
- SERVICE INFORMATION644
- TROUBLESHOOTING646
- BRAKE FLUID REPLACEMENT/AIR BLEEDING (NC700X/S)647
  - BRAKE FLUID DRAINING647
  - BRAKE FLUID FILLING/AIR BLEEDING648
- BRAKE FLUID REPLACEMENT/AIR BLEEDING (NC700XA/XD/SA/SD)650
  - BRAKE FLUID DRAINING650
    - LEVER BRAKE LINE650
    - PEDAL (COMBI) BRAKE LINE650
  - BRAKE FLUID FILLING/AIR BLEEDING651
- BRAKE PAD/DISC655
- FRONT MASTER CYLINDER659
- REAR MASTER CYLINDER662
- FRONT BRAKE CALIPER (NC700X/S)665
- FRONT BRAKE CALIPER (NC700XA/ XD/SA/SD)667
- REAR BRAKE CALIPER669
- PARKING BRAKE CALIPER (NC700XD/ SD)671
- BRAKE PEDAL676
  - REMOVAL/INSTALLATION676
- PARKING BRAKE LEVER (NC700XD/ SD)677
20. ANTI-LOCK BRAKE SYSTEM (ABS)682
- ABS SYSTEM LOCATION683
- ABS SYSTEM DIAGRAM684
- SERVICE INFORMATION685
  - GENERAL685
  - TORQUE VALUES685
- ABS CONNECTOR LOCATIONS686
- ABS TROUBLESHOOTING INFORMATION688
- ABS INDICATOR PROBLEM CODE INDEX691
- ABS INDICATOR CIRCUIT TROUBLESHOOTING693
  - ABS INDICATOR DOES NOT COME ON (when the ignition switch turned ON)693
    - 1. Combination Meter Power/ground Line Inspection693
  - ABS INDICATOR STAYS ON (Indicator does not go off when the motorcycle is running, Problem code is not indicated by the retrieval procedure)694
    - 1. Service Check Line Short Circuit Inspection694
- ABS TROUBLESHOOTING696
- WHEEL SPEED SENSOR705
  - AIR GAP INSPECTION705
  - WHEEL SPEED SENSOR REPLACEMENT706
    - FRONT WHEEL SPEED SENSOR REMOVAL/ INSTALLATION706
    - REAR WHEEL SPEED SENSOR REMOVAL/ INSTALLATION707
- PCV709
  - REMOVAL/INSTALLATION709
- DELAY VALVE709
  - REMOVAL/INSTALLATION709
- ABS MODULATOR710
  - REMOVAL/INSTALLATION (NC700XA/ SA)710
  - REMOVAL/INSTALLATION (NC700XD/ SD)712
21. BATTERY/CHARGING SYSTEM714
- SYSTEM LOCATION715
- SYSTEM DIAGRAM715
- SERVICE INFORMATION716
  - GENERAL716
    - BATTERY CHARGING716
    - BATTERY TESTING716
  - SPECIFICATIONS717
- TROUBLESHOOTING718
  - BATTERY IS DAMAGED OR WEAK718
- BATTERY719
- CHARGING SYSTEM INSPECTION720
  - CURRENT LEAKAGE TEST720
  - CHARGING VOLTAGE INSPECTION720
- REGULATOR/RECTIFIER721
- ALTERNATOR CHARGING COIL722
  - CHARGING COIL INSPECTION722
22. LIGHTS/METERS/SWITCHES724
- SYSTEM LOCATION725
- SERVICE INFORMATION726
  - GENERAL726
  - SPECIFICATIONS726
  - TORQUE VALUES726
- TROUBLESHOOTING727
  - SPEED SENSOR/SPEEDOMETER (NC700X/XA/S/SA)727
    - The speedometer operation is abnormal727
- HEADLIGHT728
  - BULB REPLACEMENT (NC700X/XA/ XD)728
  - BULB REPLACEMENT (NC700S/SA/ SD)728
- TURN SIGNAL LIGHT729
  - BULB REPLACEMENT729
  - REMOVAL/INSTALLATION729
- POSITION LIGHT730
  - BULB REPLACEMENT (NC700X/XA/ XD)730
  - BULB REPLACEMENT (NC700S/SA/ SD)730
- BRAKE/TAIL/LICENSE LIGHT731
  - BULB REPLACEMENT731
- COMBINATION METER731
  - SYSTEM INSPECTION (NC700X/XA/S/ SA)731
  - SYSTEM INSPECTION (NC700XD/SD)732
  - REMOVAL/INSTALLATION (NC700X/ XA/XD)732
  - REMOVAL/INSTALLATION (NC700S/ SA/SD)732
  - POWER/GROUND LINE INSPECTION733
  - TXD/RXD LINE INSPECTION734
  - COMBINATION METER DIGITAL CLOCK SET PROCEDURE737
- SPEEDOMETER/VS SENSOR739
  - SYSTEM INSPECTION (NC700X/XA/S/ SA)739
  - SYSTEM INSPECTION (NC700XD/SD)739
  - VS SENSOR SIGNAL LINE INSPECTION (NC700X/XA/S/SA)740
  - VS SENSOR REMOVAL/ INSTALLATION741
- TACHOMETER741
  - SYSTEM INSPECTION741
- HIGH COOLANT TEMPERATURE INDICATOR/ECT SENSOR741
  - SYSTEM INSPECTION741
  - ECT SENSOR UNIT INSPECTION742
- ENGINE OIL PRESSURE INDICATOR/ EOP SWITCH742
  - SYSTEM INSPECTION742
  - EOP SWITCH LINE INSPECTION743
  - EOP SWITCH REMOVAL/ INSTALLATION743
- FUEL LEVEL SENSOR744
  - FUEL LEVEL SENSOR INSPECTION744
  - FUEL METER INSPECTION744
- PARKING BRAKE INDICATOR/SWITCH (NC700XD/SD)745
  - SYSTEM INSPECTION745
  - PARKING BRAKE SWITCH INSPECTION745
  - PARKING BRAKE SWITCH REMOVAL/ INSTALLATION746
- IGNITION SWITCH747
  - INSPECTION747
  - REMOVAL/INSTALLATION747
- HANDLEBAR SWITCHES748
  - RIGHT HANDLEBAR SWITCH748
  - LEFT HANDLEBAR SWITCHES748
- BRAKE LIGHT SWITCH749
  - FRONT749
  - REAR749
- CLUTCH SWITCH (NC700X/XA/S/SA)749
- NEUTRAL SWITCH750
  - INSPECTION (NC700X/XA/S/SA)750
  - INSPECTION (NC700XD/SD)750
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)751
  - REMOVAL/INSTALLATION (NC700XD/ SD)751
- SIDESTAND SWITCH751
  - INSPECTION751
  - REMOVAL/INSTALLATION752
- HORN752
  - INSPECTION752
  - REMOVAL/INSTALLATION753
- TURN SIGNAL/HAZARD RELAY753
  - SYSTEM INSPECTION753
    - 1. Battery Power Source Line Open Circuit Inspection753
  - REMOVAL/INSTALLATION755
23. IMMOBILIZER SYSTEM (HISS)756
- SYSTEM LOCATION757
- SYSTEM DIAGRAM757
- SERVICE INFORMATION758
  - GENERAL758
- KEY REGISTRATION PROCEDURES758
- DIAGNOSTIC CODE INDICATION761
  - DIAGNOSTIC CODE762
- TROUBLESHOOTING763
- HISS INDICATOR765
  - INSPECTION765
    - POWER INPUT LINE INSPECTION765
    - TXD/RXD LINE INSPECTION765
- ECM (NC700X/XA/S/SA)/PCM (NC700XD/SD)766
  - INSPECTION766
- IMMOBILIZER RECEIVER767
24. WIRING DIAGRAM770
INDEX771

Brand	Honda
Model	NC700 2012
Category	Motorcycle
Language	English

Honda NC700 2012 User Manual

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Honda NC700 2012 Specifications

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