14-25
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CRANKCASE/TRANSMISSION/BALANCER
Install the dowel pin [1] onto the upper crankcase hole.
Install the countershaft bearing set ring [2] into the
countershaft bearing groove.
Install the countershaft assembly [3].
• Align the needle bearing cap hole with the dowel pin.
• Align the set ring with the upper crankcase groove.
• Align the oil seal flange [4] with the upper crankcase
groove.
Install the shift drum/shift fork (page 14-25).
Assemble the crankcase (page 14-28).
SHIFT DRUM/SHIFT FORK
Apply engine oil to the shift drum bearing [1].
Install the shift drum [2] and shift drum bearing into the
lower crankcase.
The shift forks have the following identification marks:
– "D2M L" mark [1]: Mainshaft left shift fork
– "D2M R" mark [2]: Mainshaft right shift fork
– "D2C L" mark [3]: Countershaft left shift fork
– "D2C R" mark [4]: Countershaft right shift fork
Apply molybdenum oil solution to the shift fork shaft
outer surfaces, shift fork claws and guide pins.
Install the countershaft shift forks [1] into the shift drum
outer guide grooves with the identification marks facing
toward the right side of the engine and insert the shift
fork shaft [2].
Install the mainshaft shift forks [3] into the shift drum
inner guide grooves with the identification marks facing
toward the right side of the engine and insert the shift
fork shaft.
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